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TECHNOLOGY OF MATERIALS AND PRODUCTS OF THE TEXTILE AND LIGHT INDUSTRY
PREPARATION OF BODY AND WIND THREADS FOR TEXTILE PRODUCTION FROM NATURAL SILK AND COTTON RAW MATERIALS WITH HIGH HYGIENE CHARACTERISTICS
Oxunjon Axunbabaev
Doctor of Technical Sciences, Professor, Uzbek Research Institute of Natural Fibers (Uzbekistan), Republic of Uzbekistan, Margilan E-mail: [email protected]
Bakhromjon Davronov
Doktoral student,
Uzbek Research Institute of Natural Fibers (Uzbekistan), Republic of Uzbekistan, Margilan
ПОДГОТОВКА ТЕЛОВЫХ И ВЕТРОВЫХ НИТЕЙ ДЛЯ ТЕКСТИЛЬНОГО ПРОИЗВОДСТВА ИЗ НАТУРАЛЬНОГО ШЕЛКОВОГО И ХЛОПКОВОГО СЫРЬЯ С ВЫСОКИМИ ГИГИЕНИЧНЫМИ ХАРАКТЕРИСТИКАМИ
Ахунбабаев Охунжон Абдурахмонович
д-р техн. наук, профессор, Узбекский научно-исследовательский институт натуральных волокон (Узбекистан), Республика Узбекистан, г. Маргилан
Давронов Бахромджон Вахобджон ог'ли
докторант,
Узбекский научно-исследовательский институт натуральных волокон (Узбекистан), Республика Узбекистан, г. Маргилан
ABSTRACT
In this article, based on the analysis of modern researches devoted to the process of weaving fabric made from natural and cotton raw materials, information and recommendations were given about the working process of the currently used equipment, sorting equipment of theoretical and practical importance. The task and purpose of the research is to increase the efficiency of weaving, reduce the cost of weaving and prepare a competitive product in the world market by conducting theoretical and practical research. This product is made of 100% natural fibers.
АННОТАЦИЯ
В данной статье на основе анализа современных исследований, посвященных процессу ткачества ткани из натурального и хлопкового сырья, даны сведения и рекомендации по рабочему процессу используемого в настоящее время оборудования, сортировочного оборудования теоретического и практического значения. Задачей и целью исследования является повышение эффективности ткачества, снижение себестоимости ткачества и подготовка конкурентоспособного продукта на мировом рынке путем проведения теоретических и практических исследований. Этот продукт изготовлен из 100% натуральных волокон.
Keywords: cocoons, natural silk, raw silk, unwinding, warping, twisting, surgical thread, resulting linear density, quality, standard, surgical operation, suture material, silk-rolling enterprise, packaging, bulk packaging.
Ключевые слова: коконы, натуральный шелк, шелк-сырец, размотка, снование, скручивание, хирургическая нить, результирующая линейная плотность, качество, стандарт, хирургическая операция, шовный материал, шелкопрокатное предприятие, упаковка, групповая упаковка.
Библиографическое описание: Axunbabaev O.A., Davronov B.V. PREPARATION OF BODY AND WIND THREADS FOR TEXTILE PRODUCTION FROM NATURAL SILK AND COTTON RAW MATERIALS WITH HIGH HYGIENE CHARACTERISTICS // Universum: технические науки : электрон. научн. журн. 2023. 4(109). URL: https://7universum.com/ru/tech/archive/item/15264
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Rewinding silk
The purpose of re-winding silk is to make it suitable for further technological processes. Also, in the process of re-winding, the quality of the silk is improved by removing thin, very thick and large knotted areas, and by cleaning all kinds of impurities in the silk, and the amount of silk in the winding increases several times.
The improved quality of silk in the process of rewinding leads to an increase in productivity in subsequent processes and an increase in the quality of semi-finished products made in the process. In our dissertation work, a spool of silk is made from a silk skein in the MSH-3 silk rewinding machine. The followingTable 1 shows the technological indicators of re-winding natural raw silk with a linear density of 3.23 tex on the MSH-3 rewinding machine.
Table 1.
Technological indicators of re-winding of natural raw silk
O/R Name of technological indicators Unit of measure Value
1 Machine type MSH-3
2 Linear density of silk text 3,23 2,33
3 Rewind speed m/min 160 160
4 Input wrapping type kalava
5 Weight of raw materials in a package g 80-150 60-140
6 The tension of the thread in the winding sN 10-20 10-15
7 The weight of the suspended load on the boat g 120 100
8 Number of normal interruptions uz./kg 25-40 40-70
9 Type of packaging available reel
10 The density of the coil winding g/sm3 0,6-0,7 0,6-0,7
11 The winding step of the hook on the spool mm 1,1-1,6 1,1-1,6
12 The width of the hook wrap on the spool mm 100 100
13 The mass of the hook winding on the reel g 140-160 100-110
14 Ring connector number and node type "0"; simple knot
Research of the quality parameters of cotton yarn
The degree of ripeness of cotton fiber is one of the most important properties, and its determination is a very laborious process. This work can be done mainly in scientific research centers or institutions. Cotton ginning and textile enterprises operating in Uzbekistan use special methods to perform these tasks. These methods are a bit laborious and take some time.
Technological processes in the textile industry consist of a complex set of physical and chemical phenomena, which can only be successfully researched using modern advances in science and technology [1]. Every production, including textiles, involves the reception of raw materials, the production of semi-finished products in various workshops and their reception in subsequent departments, the production of finished products, the adoption of new techniques, the improvement of technological processes, technological there are common problems such as placement of equipment and optimization of their basic technological and structural parameters [2].
The product of the spinning process varies depending on the yarn used, the type of raw materials used, and the methods of spinning. Raw materials are selected depending on the cooking of the thread and the customer's order. Also, the quality of yarn is evaluated based on consumer requirements [3]. Various additional works are performed in order to satisfy the consumer's demand. In addition to the properties of raw materials, thread
properties also depend on the alternation of the working parameters of technological equipment. It should be noted that yarn with different properties can be obtained from the same raw material in different spinning methods.
The main function of the ring spinning machine is to produce yarn from the pile. The purpose of the spinning machine is to ensure the continuity and durability of the product, which is several times thicker than the thread, and to form a coiled thread with a convenient shape for further processing. In the ring spinning machine, mainly three technological processes are performed - stretching, baking and winding [4].
The thread coming out of the coil windings on the suspension handle of the supply device, covering the guide pins, passes through the tensioner of the drive mechanism and comes to the supply pair of the stretching tool. In the stretching device, the hair is thinned to the specified linear density and comes out from the output pair in the form of a thin tuft (michka). A fluff sucker is installed at the bottom of the take-out cylinder, and when the thread breaks, it pulls the fibers into the fluff sucker system. After twisting the resulting thread into a thread, the thread passes through the conductor and is cooked continuously under the influence of a high-frequency spinning iron. Then the thread passes through the loop and is wound into the tube [5].
The experiment was carried out in the production conditions of the yarns of the 1st sample at "Vodiy Toshloq Fergana" textile LLC, and the yarns of the 2nd
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sample at the "Expo-solor print" LLC enterprise. Yarn samples were taken under experimental and production conditions of Rieter ring spinning machines installed at the enterprises.
A number of experiments were conducted in order to improve the quality indicators of spun yarns. Experimental
tests 16.5 tex spun yarn was produced and the quality indicators of the obtained samples were determined in modern laboratory equipment of the enterprise. The obtained results are presented in
Table 2.
The main properties and quality indicators of Nye 54/1 (16.5 tex) thread taken for experimental testing
№ Name of indicators Unit of measure Uster-statistics-2020 (5%) Nye 54/1
No. 1 that's it 2nd that's it
1 Linear density text 20 20,10 20,15
2 Number of twists b/m 400 440 460
3 Breaking strength cN 380 308 314
4 Relative breaking strength, (Rkm) cN/tex 14.5 14.5 14.7
5 Elongation at break, Ye % 6,5 6,51 6,16
6 Unevenness according to Uster, (U) % 13.71 12.47 13.89
7 (- 50%) / thin areas Pieces/1000meters 2.5 2.5 3.12
8 (+50%) / thick areas Pieces/1000meters 262.5 285.0 312.5
9 (+200%) / nodes Pieces/1000meters 400 420 465
10 Tukdorlik, N % 4,4 4,70 5,08
We know the important role of densifiers in the active zone of the stretching tool in thread formation. It affects the parameters of product maturity.
Ipdagi turgunlar soni, Neps200% /km
Example 1 Example 2
Figure 3. Histogram of the difference in Neps, 200%/km of knots of the yarn obtained in the two variants
Example 1 Example 2
Figure 4. Histogram of the difference in % of the Uster non-textile of the yarn obtained in the two variants
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The unevenness of the spun yarns refers to the repetition of their thin and thick parts. In our study, we compared the spun yarns, that is, the yarns produced at the enterprise, and the yarns obtained through experiments, and we managed to determine the difference in their indicators. It was found that the unevenness of the spun yarn produced in sample 1 is 12.47%, while the unevenness of the yarn obtained in sample 2 is 13.89%. In this, we can see that the unevenness of sample 1 yarn is improved. The purity of the thread is determined by the defects on its surface. The smoother and cleaner the thread, the smoother and better the fabric will be. Currently, the term "neps" is an important indicator [2]. In the conducted research, when we checked the defects on the surface of the yarn on the USTER TESTER 6 device, the average number of knots of the spun yarn of the 1st sample was 420 units/km, and the number of defects of the yarn in the experimental sample of the 2nd sample
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was 465 units/km. we can see. It can be seen that when comparing the 16.5 tex yarns from sample 1, the yarn in the sample compared to the yarn produced in sample 2 was improved by 11%.
Conclusions
1. When creating a program for weaving new shirt fabric from silk and cotton yarns, the main weaving class: linen weaving was selected.
2. For the body of the fabric, we used cooked silks with a linear density of 3.23x3 tex, the number of twists in the Z direction was 300 twists/m, and cotton with a thickness of 16.5-17 tex and 400 twists/m.
3. The technology of production of shirt fabric from a mixture of silk and cotton threads was created and its technical parameters were justified.
References:
1. O'zbekiston Respublikasi Prezidentining "Respublikada pillachilik tarmog'idagi mavjud imkoniyatlardan yanada samarali foydalanish chora-tadbirlari to'g'risida"gi PQ-3910-son Qarori, 2018 yil 20 avgust.
2. O'zbekiston Respublikasi Prezidentining "To'qimachilik va tikuv-trikotaj sanoatini isloh qilishni yanada chuqurlashtirish va uning eksport salohiyatini kengaytirish chora-tadbirlari to'g'risida"gi PQ 4186-son Qarori, 2019 yil 12 fevral.
3. O'zbekiston Respublikasi Prezidentining "Yengil sanoatni yanada rivojlantirish va tayyor mahsulotlar ishlab chiqarishni rag'batlantirish chora-tadbirlari to'g'risida"giPQ-4453-sonQarori,2019 yil 16 sentyabr.
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5. N.G. Novikov. O stroyenii tkani i proyektirovanii yeye s pomo^tyu geometricheskogo metoda Tekst.N.G.Novikov// Tekstilnaya promtish- lennost.—1946.-№2, s.-6.
6. G.V. Stepanov. Teoriya stroyeniya tkani: Monografiya//G.V.Stepanov. -M.: Ivanovo IGTA, 2004. - 17-20, 400-403-s.
7. T.Yu. Kareva. Razrabotka sposoba, texnologii izgotovleniya tkaney novtix struktur i issledovaniye ix stroyeniya// avtoref. d.t.n., Moskva, 2005 g, 8-s.
