Научная статья на тему 'Reliability-based design optimization strategy for soil tillage equipment considering soil parameter uncertainty'

Reliability-based design optimization strategy for soil tillage equipment considering soil parameter uncertainty Текст научной статьи по специальности «Строительство и архитектура»

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Ключевые слова
DESIGN / OPTIMIZATION / STRUCTURAL RELIABILITY / RANDOM VARIABLES / SOIL PROPERTIES / SOIL TILLAGE EQUIPMENT / ПРОЕКТИРОВАНИЕ / ОПТИМИЗАЦИЯ / НАДЕЖНОСТЬ КОНСТРУКЦИИ / СЛУЧАЙНЫЕ ПЕРЕМЕННЫЕ / СВОЙСТВА ПОЧВЫ / ПОЧВООБРАБАТЫВАЮЩАЯ ТЕХНИКА

Аннотация научной статьи по строительству и архитектуре, автор научной работы — Kharmanda Ghias Mohamed, Antypas Imad Rezakalla

The objective of this work is to provide an efficient tool of Reliability-Based Design Optimization (RBDO) for soil tillage machine design process in order to achieve designs with a required reliability (safety) level. An efficient methodology that controls the reliability levels for different statistical distribution cases of random soil properties is developed. This developed strategy is based on design sensitivity concepts in order to determine the influence of each random parameter. The application of this method consists in taking into account the uncertainties on the soil tillage forces. The tillage forces are calculated in accordance with analytical model of McKyes and Ali with some modifications to include the effect of both soil-metal adhesion and tool speed. The different results show the importance of the developed strategy to improve the performance of the soil tillage equipments considering both random geometry and loading parameters.

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Текст научной работы на тему «Reliability-based design optimization strategy for soil tillage equipment considering soil parameter uncertainty»

ПРОЦЕССЫ И МАШИНЫ АГРОИНЖЕНЕРНЫХ

СИСТЕМ

PROCESSES AND MACHINES OF AGRO -ENGINEERING SYSTEMS

УДК 631.517:631.415.330.138.1 DOI 10.12737/19690

Reliability-Based Design Optimization Strategy for Soil Tillage Equipment Considering Soil Parameter Uncertainty *

M. G. Kharmanda1, I. R. Antypas2**

1 Depatment of Biomedical Engineering, Lund University, Sweden

2 Don State Technical University, Rostov-on-Don, Russian Federation

Стратегия оптимизации проектирования надежности почвообрабатывающей техники с учетом

***

параметрической неопределенности почвы М. Г. Харманда1, И. Р. Антибас2

1 Лундский университет, г.Лунд, Швеция

2 Донской государственный технический университет, г. Ростов-на-Дону, Российская Федерация

The objective of this work is to provide an efficient tool of Reliability-Based Design Optimization (RBDO) for soil tillage machine design process in order to achieve designs with a required reliability (safety) level. An efficient methodology that controls the reliability levels for different statistical distribution cases of random soil properties is developed. This developed strategy is based on design sensitivity concepts in order to determine the influence of each random parameter. The application of this method consists in taking into account the uncertainties on the soil tillage forces. The tillage forces are calculated in accordance with analytical model of McKyes and Ali with some modifications to include the effect of both soil-metal adhesion and tool speed. The different results show the importance of the developed strategy to improve the performance of the soil tillage equipments considering both random geometry and loading parameters.

Keywords: design, optimization, structural reliability, random variables, soil properties, soil tillage equipment.

Целью данной работы является разработка эффективного и надежного метода проектирования почвообрабатывающих машин для получения конструкции с требуемой надежностью и высоким уровнем безопасности. Разработана эффективная методология, контролирующая уровень надежности для различных ситуаций статистического распределения изученных случайных свойств почвы. Разработанный метод основан на концепции чувствительности конструкции, обеспечивающей способность определять влияние каждого случайного параметра. Особенность этого метода состоит в том, что он принимает в расчет неопределенные силы при обработке почвы. Силы почвообрабатывающей техники рассчитываются в соответствии с аналитической моделью McKyes и Али с некоторыми изменениями, включающими влияние как адгезии почвы и металла, так и скорости машины. Различные результаты показывают важность разработанного метода для повышения производительности почвообрабатывающих машин с учетом и случайной геометрии, и заданных параметров.

Ключевые слова: проектирование, оптимизация, надежность конструкции, случайные переменные, свойства почвы, почвообрабатывающая техника.

_ Introduction

p

^ In the deterministic design optimization [1,2], the designer aims to reduce the engineering design cost without caring

g about the effects of uncertainties concerning materials, geometry and loading. The resulting optimal solution may therefore represent an inappropriate reliability level. However, the integration of reliability analysis during the optimization process ^ leads to reduce the structural weight in uncritical regions that does not only provide an improved design but also a higher level £ of confidence in the design. This approach can be carried out in two separate spaces: the physical space and the normalized space. Since many repeated searches are needed in the above two spaces, the computational time for such an optimization is a big problem. The solution of the above nested problems leads to a high computational cost, especially for large-scale £ structures. The major difficulty lies in the structural reliability evaluation, which is carried out by a special optimization

* Работа выполнена в рамках инициативной НИР. 136 **E-mail: [email protected], [email protected]

The research is done within the frame of the independent R&D.

procedure. In order to improve the numerical performance, an efficient method is developed based on the optimality conditions. In this work, we use a statistical study of the soil tillage forces, based on soil property randomness.

Soil Tillage Forces

There are many methods and models had been used to predict the forces acting on the tillage tool. However, the majority of researchers have used the general earth pressure model, proposed by Reece [3]. The total force acting on the tillage tool can be written as follows:

P = Py + Pc + Pca + Pq + Pa (1)

Here, P is the total soil cutting force acting on the tillage tool (kN), Py is the force acting on the tillage tool caused by soil gravity (kN), Pc is the force acting on the tillage tool caused by cohesion (kN), Pca is the force acting on the tillage tool caused by adhesion (kN), Pq is the force acting on the tillage tool caused by surcharge pressure (kN) and Pa is the force acting on the tillage tool caused by tool speed (kN). The different force components are given by the following equations:

Py=j.d2.w.Ny (2)

Pc = c.d.w.Nc (3)

Pca = cc .d.W.Nca (4)

Pq = q.d.w.Nq (5)

Pa = y.v2.d.w.Ma (6)

with: y: Soil bulk density (kN / m3), d : Tool working depth (m), c : Soil internal cohesion ( kPa), ca : Soil-metal adhesion (kPa), q : Surcharge pressure at the soil surface (kPa), v : Forward tool speed (m / 52), w : Tool width (m), Na : Inertial coefficient (dimensionless), Nca : Adhesion coefficient (dimensionless), Nc : Cohesion coefficient (dimensionless), Nq : Surcharge pressure coefficient (dimensionless), Ny : Gravity coefficient (dimensionless)

The coefficients ( Na, Nca, Nc, Nq, Ny ) are defined according to the soil failure model. In this work, we use McKyes

and Ali's model [3] to determine these N-factors. We select this model according to its simplicity and accuracy [4]. McKeys and Ali assumed that the soil failure surface from the tool tip to the soil surface was linear, and made an unknown angle Pr with the soil surface, Fig. 1. The forward distance of the failure crescent from the blade on the surface was assumed to be equal to the radius r of the crescent.

Fig. 1: Proposed soil failure model for narrow blades

The forces acting on the soil segment are illustrated in Fig. 2, including the effects of the density of soil y , the internal friction angle 9, the soil-metal friction angle on the blade surface 8 , the soil cohesion c, the soil-metal adhesion ca and the surface surcharge pressure q .

«

H o

s

o

*

X

a «

X

g

X

s o

3 x s 3

O

o

(U

a o a C

Fig. 2 Forces acting on the soil segment

According to McKeys and Ali's model, Eq. (1) can be written:

P = [M1+ ^ 1 .sin(Рг + .f 1 + S j + *7.sin(P, + ф).| 1 + s l + .

С a [sin(ßr +ф) -cot(a).cos(ßr +ф)] + у.у

(ßr )\ w ) j d

sin (ßr +ф)

cos

(ßr +ф)

1 +*

d w

(7)

w) sin(a + ßr +5 + ф)

cot (a) tan (Pr ).cot (a) Here, r is the distance from the blade to the forward failure plan (m), given by:

r = d. [cot(a) + cot(Pr)]

s is the width of the side crescent (m), given by:

s = d ^cot2 (P r) + 2. cot(a). cot(P r) a is the Rack angle of the tool from the horizontal (deg), Pr is the angle of the soil failure zone (deg), 8 is the angle of soil-metal friction (deg) and ф is the angle of internal soil friction (deg). The calculated force in Eq. (7) is a function of the unknown angle Pr. McKyes and Ali obtained this angle Prby minimizing the dimensionless term of gravity Ny. The horizontal force (H) and the vertical one (V) are obtained by combining P with force of adhesion [4] as follows:

H = P. sin(a + 8) + ca .d.w.cot(a) (10)

(8)

(9)

V = P. cos(a + 8) - ca .d .w

(11)

Structural Reliability

In structural reliability theory many effective techniques have been developed during the last 40 years to estimate the reliability, namely FORM (First Order Reliability Methods), SORM (Second Order Reliability Method) and simulation techniques, see e.g. [5,6]. Here, we consider two kinds of variables: Design variables and Random variables. The image of the random variables in the standard normalized space (Figure 3b) is denoted u, calculated by: u = T(y) where T(y) is the probabilistic transformation function applied on the physical space (Figure 3 a).

с о

T3 M

'S

-M

M

(U

Ü £ л

a)

b)

138

Fig. 3: a) Physical spaces, b) normalized spaces.

For a given failure scenario, the reliability index p is evaluated by solving a constrained minimization problem:

P = min d (u) subject to: H (u )<0 (12)

with

d = JzU (13)

where u is the vector modulus in the normalized space, measured from the origin see Figure (3). The solution to problem (12) defines the design point P*, see Figure (3b). The resulting minimum distance between the limit state function H(u) and the origin, is called the reliability index p.

Reliability-Based Design Optimization (RBDO)

Traditionally, for the reliability-based optimization procedure we use two spaces: the physical space and the normalized space see [7]. Therefore, the reliability-based optimization is performed by nesting the following two problems: Problem I: Optimization problem: this problem seeks to minimize an objective function subject to deterministic constraints and reliability requirements which is defined as follow:

min f ( x)

subject to gkx < 0 , k = 1,...,K (14)

and p( x, u )>Pt

where fx) is the objective function, gk(x) < 0 are the associated constraints, p (x,u) is the reliability index of the structure, and pt is the target reliability.

Problem II: Reliability analysis: the reliability index p (x,u) is the minimum distance between the limit state function H(u) and the origin, see Figure 3b. This index is determined by solving the minimization problem:

min d (u )

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(15)

subject to H (u ) < 0

where d(u) is the distance in the normalized random space, given by d = ui 2 , and H(u) is the performance function (or

limit state function) in the normalized space, defined such that H(u) < 0 implies failure, see Figure 3b. In the physical space, the image of H(u) is the limit state function G(y), see Figure 3a [8]. Using the classical approach, the RBDO process is carried out in two spaces, that leads to a high computational time problem. A hybrid approach based on simultaneous solution of the reliability and the optimization problem is developed [9]. This approach consists in minimizing a new form of the objective function F(x,y) subject to a limit state and to deterministic as well as to reliability constraints:

min F (x, y) = f (x)• dp (x, y)

subject to G ( y) < 0

y ' (16)

gk (x)> 0 , k = 1,...,K

and P(x, u) > Pt ^

Here, dp (x,y) is the distance in the hybrid space between the optimum and the design point, dp (x,y) = d(u). The h minimization of the function F(x,y) is carried out in the Hybrid Design Space (HDS) of deterministic variables x and random g variables y. *

A X a

Optimum Safety Factor Developments <g

Formulation Developments

At the MPP, u, is the solution of the Karush-Kuhn-Tucker (KKT) conditions [1] of the FORM optimization problem (1). g

s o

= -P

dui

— (17) 3

X

X

3

dH

Su,

The derivative of the limit state H with respect to u and the derivative of u with respect to the design variable x can be

expanded in terms of the original random variables y as follows: „

H= dG dT- (u) and Su* =57^ (18) §

du1 dyk du1 dxt dyk dyk g

a

For simplicity, consider now the case of n normalized variables ut , i = 1,...,n, (see Figure 4: two normalized variables C uj and u2). For an assumed failure scenario, we define H(u) < 0 and G(y) < 0 as limit state functions in the normalized space (u-

space) and in physical one (y-space). Here, the design point P* can be calculated by 139

(19)

min : d2 = Mj2 + u2 +...+ u2 subject to: H(u1,u2,...,un )< 0 The Lagrangian function for the problem (19) can be written as

L(u,X,s) = d2 (u) + X-[h(u) + s2] (20)

where the inequality constraint in (19) is adjoined by means of the Lagrange multiplier X, after having converted the inequality constraint into the equality H(u)+s2=0 by introducing the real slack variable s. The optimality conditions for the Lagrangian are:

dL

dU:

dd

dH

+ X

du, du

= 0

i = 1,

— = H (u )+ 52 = 0 dX V '

—=25X =0

ds

(21)

(22)

(23)

The optimality condition for L with respect to 5 yields the so-called switching condition s X = 0, and the necessary

2 2 > 0

condition d L/d sr~ for a minimum of L implies that the Lagrangian multiplier X must be non-negative, i.e., X > 0. Due to condition (23), we can distinguish between two cases:

Case 1: If the real slack variable is non-zero (s ^ 0), the Lagrangian multiplier has to be zero (X = 0) and the limit state function must be less than zero (H (u) < 0), which corresponds to the case of safety.

Case 2: If the real slack variable is zero (s=0), the Lagrangian multiplier is non-negative (X > 0) and the limit state is defined

by the equality constraint H (u) = 0. The solution here is found on the limit state surface and represents the Design Point.

The first case is not suitable to our reliability-based study whereas the second one is basic for our approach. Using the expression for the square distance d2 in equation (19), we get:

X dH

U = —

2 du.

i = 1,...,n

(24)

Problem (17) gives us the reliability index p as the minimum distance between the limit state surface and the origin. This means that the resulting reliability index may be lower or higher than the target reliability index p t. As we seek to satisfy a required target reliability level for the optimization problem, we can write

P2 = 2 u2

(25)

й о

T3 M

"¡3

M

o, £ л

To determine X in (24), we now substitute index i by j in (24), square both sides of the equation, and sum from j=1 to n. Using (25), we then obtain

P2

Г Л2 ' dH Л

(26)

2

j=1

du, v j /

which upon substitution into (24) yields the following expression for the normalized variable ui

Щ =+Pt

dH du

/ \2 dH

du

(27)

j У

Equation (27) at the optimum value of the normalized vector can be written in the following form:

u* =±Pt

where the sign of ± depends on the sign of the derivative, i.e.,

dH du

f Л2 dH

du

j

n

dG * dG *

— > 0 « u* > 1 and — < 0 « u* < 1 (29)

The calculation of the normalized gradient dH / du is not directly accessible because the mechanical analysis is carried out in the physical space rather than in the standard space. However, using theory of statistics we can derive the following expression from which the computation of the normalized gradient can be carried out by applying the chain rule on the physical gradient dG / dy :

dH dG dTkl (u) . , „ (30) -=--, i = 1,...,n, k = 1,...,K (30)

du, dyk du,

where T 1 (u) denotes the inverse mapping of u=T(y) from standard normalized space u into the random space y. It is not easy to find the derivative of the inverted probabilistic transformation function T _1(u) with respect to u. Since the calculation of the normalized gradient vector dH / du is not directly accessible and according to our several numerical applications, we find that the normalized gradient in equation (25) considering equation (30) can be expressed as

dH idG . .

-= - , i = 1,..., n (31)

du, \ dy<

Equation (27) at the optimum value of the normalized vector can be written in the following form:

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u* = Pt

dG

dyi

dG

dy,

i = 1,..., n (32)

where the sign of ± depends on the sign of the derivative, i.e.,

dG * dG *

— > 0 ö u* > 1 and —< 0 öu* < 1 ,i = 1,...,n (33)

d)yl dyi

Statistical Developments

According to the reliability index definition of Hasofer-Lind [5], an iso-probabilistic transformation can be carried out between the physical space and normalized one (Figure 3). The target reliability index that corresponds to the failure of probability, is numerically computed as follows

Pf «®(-ß,) or ß, «-®-1(P/) (34)

where ®(.) is the standard Gaussian cumulated function given as follows:

1 -

®(Z) = ^= ] e 2 dz, (35)

transformation for the five most commonly used probabilistic distributions (normal, lognormal, uniform, Gumbel and Weibull

H

Using the basic definition of Hasofer-Lind reliability index (34), we consider a simple normalized mapping g

o

X

distributions). 3

OSF for normal distribution ^

In general, when considering the normal distribution law, the transformation between the physical space (or x-Space) ^

and the normalized space (or u-Space) is defined by g

y = xt +'Jiui , i = 1,..., n (36) §

So the design point can be defined as:

yt = Sf,.xt, i = 1,...,n (37) 3

Note that using equations (36) and (37), the optimum safety factor associated with u* can be written as ¡3

Sft =1 + yt-u*, i = 1,...,n (38) ^ where the variance coefficient yi relating the mean mi and standard-deviation equals to: yi =oi /

mi. <3

o

OSF for lognormal distribution

For lognormal distribution law, the transformation is defined by

yl = e^+Qui , i = 1,..., n (39)

o a E

When considering the lognormal distribution and assuming a single limit state failure scenario G(y) < 0, the equation for the optimum safety factor can be written in a way similar to that presented in section 5.2.1. Hence, we get the optimum 141

safety factors in terms of the optimum values of the normalized variables u* (see equation (32)), and the equation for the optimum safety factors can be written as

Sft =

1

t

1+Y2

^exp

(1+ Y2) •

i = 1,...,n

OSF for uniform distribution

For uniform distribution law, the transformation is defined by

y = a + (£-a)®(U), i = 1,..., n

and the normalized variables ui are given by

-11 y,- a

ut = Ф

b - a

i = 1,...,n

(40)

(41)

(42)

where a and b are the end (bound) values of the interval for yt, and O is the distribution function. The mean value mi is given by

a + b

2

and the standard deviation ai by

a =

b - a

VÏ2

i = 1,...,n

i = 1,...,n

(43)

(44)

Using equations (18), (34) and (41), we get the following expression for the optimum safety factor corresponding to the optimum value of the normalized variable

u*: Sf = 1-V3Yi(1-2<B(u*)), i = 1,...,n (45)

OSF for Weibull distribution

For Weibull distribution law, the transformation is defined by

y; =v[-ln (®(tu( (46)

with O(-U) = 1 - O(U), k: shape factor >0, v : measure factor >0, the mean is given by:

I 1 I m

mi = vr 1 + — => v = ,

k> TÎ1+1

(47)

and the standard-deviation is given by:

2 2 a,- = v

rn+2 )-i* i1+1

О y i =

Г 1 + -

Г2 1 +

-1

(48)

where r(a) = j xa 1e zdz or a factorial form r(a) = (a -1)! for integers. This way the equation of optimum safety factor can

be written as:

=-

Г 1 + -

k

- ln (ф(-и*) )

(49)

й о тз

M

'S

OSF for Gumbel distribution

For Weibull distribution law, the transformation is defined by

=v-±Ь [-ln (Ф^ ) )]

Й where the mean is given by:

<u

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>

and the standard-deviation is given by:

a

0.577 I 10.577

m = v + - => v = m -

n n

ai = ^= => a =—-6a2

•\/6a

(50)

(51)

m = x, =

Using (37) and (52), equation (41a) can be written as

s f2 = -

fi 2

1 + 1 -

4T2* (0.

n2 V

577 - ln

- ln

(® («*) )])

(53)

Using these safety factors, we can satisfy the required reliability level and significantly reduce the complexity of the

problem.

OSF Algorithm

The Optimum Safety Factor (OSF) algorithm can be easily implemented in three principal steps (Fig. 4):

1. Determine the design point: we consider the most active constraint as a limit state function G(y). The optimization problem is to minimize the objective function subject to the limit state and the deterministic constraints. The resulting solution is considered as the most probable failure point and is termed the design point.

2. Compute the safety factors: in order to compute these factors using equations (38), (40), (45), (49) and (53), a sensitivity analysis of the limit state function with respect to all variables is required. When the number of the deterministic variables is equal to that of the random ones, there is no need for additional computational cost when the gradient calculation is carried out during the optimization process of the design point. If the number of the deterministic variables is different from that of the random ones, we need only to evaluate the sensitivity of the limit state function with respect to those random variables that are not common with the deterministic.

3. Calculate the optimal solution: in the last step, we include the values of the safety factors in the computation of the values of the design variables and then determine the optimum design of the structure.

Fig. 4: Flowchart of OSF approach

Numerical Application

Problem Description

The studied chisel plough illustrated in Fig. 6, can be used primarily to realize the weed control, the seedbed preparation, and other secondary tillage operations. According to the deterministic design studies, the designer proposes a global safety factor on the yield stress value. The RBDO solution can reduce the structural weight in uncritical regions. It does not only provide an improved design but also a higher level of confidence in the design. For example, the allowable stress design methods use a safety factor to compute the allowable stresses in members from the ultimate stress, and a successful design ensures that the stresses caused by the values of the loads do not exceed the allowable stresses aw = ay/Sf where Sf

is the global safety factor. The values of the proposed safety factors principally depend on the engineering experience that may lead to low reliability level or to high cost. In this application, we consider that the studied parameters are presented by

(U H o K

o

*

3 X a

(U

X

g

X

K

o &

tf

3 x

K

3

O

o

(U

a o a C

probabilistic characteristics. Let us consider that the horizontal and vertical forces follow lognormal distribution laws and theirs probabilistic characteristics are presented in Table 1.

a) b)

Fig. 5: a) Schematic drawing of the chisel plough shank with acting forces, b) Two dimensional optimization problem

Probabilistic characteristics of tillage forces

Table 1

Force Distribution Distribution Mean Standard-

Type Type Parameters Value Deviation

Ph (kN ) Lognormal ц = 0,815, £, = 0.421 2,463 1,044

Pv (kN ) Lognormal ц =-0,052, £ = 0.415 1,032 0,427

The performance criterion, related to the mechanical resistance of tillage machines is determined by the difference between the yield stress and the maximum stress. Therefore, the limit state function that defined the safe region can be written using the following equation:

G(y) = amax -CTy < 0 (54)

Here, x is the vector of deterministic variables and y is the vector of random variables, a is the yield stress and am maximum stress that is given by:

bh2

( ¿2 + ¿4 ). Ph +-

Pv

bh

h

is the

(55)

tan(a)

The limit state function of the simplified shank model, illustrated in Fig. 6, is a function of the following variables as: G(x,y) = f (PH,PV,a,b,h,L2,L4). The input geometrical parameters of the studied shank are: L = 600mm , L2 = 350mm ,

L3 = 150/7/«/, L4 = 15mm , a = 45°, b = 32mm and h = 58////// .

с о тз

M

"¡3

-M

ХЛ (U

ä л

RBDO under Random Loading

Considering given values of the horizontal and vertical forces as: PH = 2,463(kN) and PV = 1,032(kN), the corresponding maximum stress value (using equation (55)) of the initial point equals to: amax = 63,99(MPa). The global safety factor of this point can be calculated by Sf = ayjamax . Using this equation, we get that the global safety factor equals to: Sf = 3,67 . Here, we should estimate the reliability level of this structure using equations (12) and (13).

Table 2

Reliability analysis of the studied shank

Parameters Ph (kN ) Pv (kN ) CTmax(MPa) ß Pf

Actual Solution 2,463 1,032 63,99 4,99 3 x 10-7

Design Point 8,907 4,560 234,91

Considering two variable problems, the optimization process using ANSYS software (First Order Method) leads to the coordinates of the design point or so-called MPP (Most Probable failure Point) and the actual point (see Table 2). The reliability index of the studied structure equals to: p = 4,99 that corresponds to probability of failure Pf « 3 x10-7 using equation (34). In fact, the nuclear and spatial studies necessitate very small failure probability, the failure probability should be: Pf e [10-6 -10"8] that corresponds to a reliability index pe[4,75-5,6] however in structural studies, the failure

probability should be: Pf e [10-3 -10"5] that corresponds to a reliability index Pe [3 - 4,25].

Table 3

RBDO of the studied shank

Parameters PH (kN ) Pv (kN ) CTmax(MPa) ß Pf

Optimum Solution 3,420 4,141 100,16 3,00 1x10~3

Design Point 8,907 4,560 234,91

Therefore, we should improve the design reliability to be: Pt = 3 using the recent technology of RBDO based on our OSF developments. Since the loads presented by the horizontal and vertical forces follow the lognormal distribution law, we use equation (40) to compute analytically the optimum safety factors of the loads. Table 3 shows the coordinates of the optimum solution points of the RBDO technology. Figure 7 shows a geometrical description of several solutions. All design points P* are located on the failure limit state (G(PH, PV) = 0) and the optimum solution points P* are located at the required distance dp = 3 from the design points.

RBDO under Random Geometry and Loading

Here, we consider the randomness of both geometry and loading parameters. In order to show the influence of different parameters on the maximum stress values, we perform a sensitivity analysis of the maximum stress relative to the geometry and loading. Table 4 defines the sensitivities of the maximum stress with respect to geometry and loading parameters. We note that the derivatives with respect to both parameters Ll and L3 equal to zeros. Here, we can ignore the influence of these two parameters on the maximum stress values. Therefore, we deal with four geometry parameters (b , h, L2, L4 and a) and with two loading parameters (PH and PV ).

Table 4

Sensitivity analysis of the maximum stress function

Type Geometry Loading

Sensitivity Functions damax dCTmax dCTmax dCTmax dCTmax dCTmax dCTmax dCTmax dCTmax

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db dh dL1 dL2 dL3 dL4 da dPH dPv

Sensitivity Values -1,99 -2,18 0,000 0,137 0,000 0,195 -0,15 0,024 0,0042

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Table 5 presents the RBDO results when applying the developed OSF equations for different distribution laws. Table 1 presents the probabilistic data. For both horizontal and vertical forces, the distribution laws (lognormal), the means and the standard-deviations are presented in Table 1 as given data. To compute the OSF, we use equation (40). Since we apply the new strategy on the randomness of the geometry parameters with object of demonstrating its efficiency, the standard-deviations of the random geometry parameters are considered as proportional values of the means ( ct; = 0,1mi) for simplicity.

Table 5

RBDO of the studied shank under geometry and loading uncertainty

Random Parameters Distribution Laws OSF Sf, Normalized Variable uг Design Point Уг Optimum Solution

b(mm) Uniform 0,835 -1,958 31,687 37,917

h( mm) Uniform 0,835 -2,046 57,673 69,077

L2 ( mm) Normal 0,949 0,5133 350,47 332,48

L4 ( mm) Weibull 1,303 0,6114 75,174 57,6716

a0 Gumbel 0,879 -0,5366 44,914 51,1

Ph (kN ) Lognormal 1,005 0,2156 9,2501 9,203

Pv (kN ) Lognormal 0,957 0,0895 1,3248 1,383

CTmax(MPa) 234,89 124,73

Volume (mm3) 2,01e6 2,83e6

ß 3,00

Pf 1x10~3

Furthermore, we consider that the length dimension L2, the section shank dimensions ( b and h ), the depth dimension L4 and the angle parameter a follow respectively the normal, uniform, Weibull and Gumbel distributions. The sensitivity analysis presented in Table 4 shows that the geometry parameters have a bigger influence than the loading parameters. Conclusions

In this paper, we develop an efficient methodology that can lead to optimum designs under uncertainties. Here, the developed method controls the structural reliability levels for complex studies. The basic idea of the developed strategy is to find structural sensitivity values with object of determining the influence of each random parameter. An efficient application on the chisel shank plough under the uncertainties on the soil tillage forces is detailed. Here, the tillage forces are calculated in accordance with analytical model of McKyes and Ali. The distributions of soil-tool forces are established to design soil tillage equipments such as shank chisel plough in collaboration with Cranfield University [10]. The advantage of the RBDO using OSF is to define the best compromise between cost and safety. Furthermore, we show that the classical design considering the uncertainty on the loading parameter may not lead to economic or reliable structures.

References

1. Arora, J.S. Introduction to Optimum Design. McGraw-Hill, New York, NY, 1989.

2. Haftaka, R.T., Gurdal, Z. Elements of Structural Optimization. Kluwer Academic Publications, Dordrecht, Netherlands, 1991.

3. McKyes, E., Ali, O.S. The Cutting of Soil by Narrow Blades. Journal of Terramechanics, 1977, vol. 14, no. 2, pp.

43-58.

4. Mouazen, A.M. and Nemenyi, M. Finite element analysis of subsoiler cutting in non-homogeneous sandy loam g soil. Soil & Tillage Research, 1999, no. 51, pp. 1-15.

5. Hasofer, A.M., Lind, N.C. An exact and invariant first order reliability format. J. Eng. Mech, ASCE, EM1, 1974, g no. 100, pp. 111-121.

^ 6. Lemaire, M. Fiabilité des structures. Paris, Hermes- Lavoisier, 2005, p. 506.

£ 7. Feng, Y.S., Moses, F. A method of structural optimization based on structural system reliability study of numerical

j> methods. J. Struct. Mech., 1986, no. 14, pp. 437-453.

^ 8. Kharmanda, G. Numerical and semi-numerical methods for reliability-based design optimization. Structural

£

Design Optimization Considering Uncertainties. Taylor & Francis, 2008.

9. Aoues, Y., Chateauneuf, A. Benchmark study of numerical methods for reliability-based design optimization. Journal of Struct. Multidisc. Optim, 2010, vol. 41, no. 2, pp. 277-294.

10. Kharmanda, G., Antypas, I., Integration of Reliability Concept into Soil Tillage Machine Design. Vestnik of DSTU, 2015, no. 15(2), pp. 22-35.

Библиографический список

1. Arora, J.S. Introduction to Optimum Design / J.S. Arora // McGraw-Hill, New York, NY. — 1989.

2. Haftaka, R.T. Elements of Structural Optimization / R.T. Haftaka, Z. Gurdal // Kluwer Academic Publications, Dordrecht, Netherlands. — 1991.

3. McKyes, E. The Cutting of Soil by Narrow Blades / E. McKyes, O.S. Ali // Journal of Terramechanics. — 1977. — Vol. 14, № 2. — P. 43-58.

4. Mouazen, A.M. Finite element analysis of subsoiler cutting in non-homogeneous sandy loam soil / A.M. Mouazen and M. Nemenyi // Soil & Tillage Research. — 1999. — № 51. — P. 1-15.

5. Hasofer, A.M. An exact and invariant first order reliability format / A.M. Hasofer, N.C. Lind // J. Eng. Mech, ASCE, EM1. — 1974. — № 100. — P. 111 -121.

6. Lemaire, M. Fiabilité des structures / M. Lemaire // Paris, Hermes- Lavoisier. — 2005. — P. 506.

7. Feng, Y.S. A method of structural optimization based on structural system reliability study of numerical methods / Y.S. Feng, F. Moses // J. Struct. Mech. — 1986. — № 14. — P. 437-453.

8. Kharmanda, G. Numerical and semi-numerical methods for reliability-based design optimization / G. Kharmanda // Structural Design Optimization Considering Uncertainties / Taylor & Francis. — 2008.

9. Aoues, Y. Benchmark study of numerical methods for reliability-based design optimization / Y. Aoues, A. Chateauneuf // Journal of Struct. Multidisc. Optim. — 2010. — Vol. 41, № 2, — P. 277-294.

10.Kharmanda, G. Integration of Reliability Concept into Soil Tillage Machine Design / G. Kharmanda, I. Antypas // Vestnik of DSTU. — 2015, № 15(2). — P. 22-35.

Поступила в редакцию 28.12.2015 Сдана в редакцию 28.12.2015 Запланирована в номер 23.03.2016

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