Научная статья на тему 'Hydrogen sulfide adsorption from natural gas and its treatment'

Hydrogen sulfide adsorption from natural gas and its treatment Текст научной статьи по специальности «Химические технологии»

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Ключевые слова
ПРИРОДНЫЙ ГАЗ / NATURAL GAS / H2S / ОЧИСТКА / CLEANING / АДСОРБЦИЯ / ADSORPTION / H2S

Аннотация научной статьи по химическим технологиям, автор научной работы — Ibrahimov Chingiz Shirin Oglu, Yusubov Fakhraddin Vali Oglu

Оne of the advanced methods of low sulfurousgas desulfurization is the adsorption method which provides cost efficient results when extracting trace contaminants from gases. This article contains findings of the researches conducted in the field of adsorption-catalytic extraction of H2S from low sulfurous natural gases and its conversion into elemental sulfur using the synthetic CaA zeolite and natural modified adsorber mordenite as well as the palladium catalyst. The technological scheme of the processes of adsorption and catalytic isomerization of H2S was developed, catalysts and zeolites were proposed for these purposes, as well as balanced, kinetic and output data of H2S adsorption, dependence of the degree of converions of H2S into elementral sulfur on the time of desorption, concentration of H2S in the strippant, temperature of reaction and volume velocity of the desorbing gas in the reactor were obtained.

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ВЫДЕЛЕНИЕ СЕРОВОДОРОДА ИЗ ПРИРОДНОГО ГАЗА И ЕГО ОБЕЗВРЕЖИВАНИЕ

Одним из передовых методов десульфирования с низким содержанием серы является адсорбционный метод, который обеспечивает экономически эффективные результаты при извлечении микропримесей из газов. Данная статья содержит результаты исследований, проведенных в области адсорбционно-каталитической экстракции H2S из низкосернистых природных газов и ее превращения в элементарную серу с использованием синтетического цеолита CaA и модифицированного природным адсорбентом морденита, а также палладиевого катализатора. Разработана технологическая схема процессов адсорбции и каталитической изомеризации H2S, предложены для этих целей катализаторы и цеолиты, а также сбалансированные, кинетические и выходные данные по адсорбции H2S, зависимость степени конверсии H2S в элементарной сере. Были получены время десорбции, концентрация H2S в шламе, температура реакции и объемная скорость десорбирующего газа в реакторе.

Текст научной работы на тему «Hydrogen sulfide adsorption from natural gas and its treatment»

ТЕХНИЧЕСКИЕ НАУКИ

HYDROGEN SULFIDE ADSORPTION FROM NATURAL GAS AND ITS TREATMENT Ibrahimov Ch.Sh.1, Yusubov F.V.2 Email: Ibrahim ov17101@scientifictext.ru

'Ibrahimov Chingiz Shirin oglu - Doctor of Technical Sciences, Professor;

2Yusubov Fakhraddin Vali oglu - Doctor of Technical Sciences, Professor, DEPARTMENT OF PETROCHEMICAL TECHNOLOGY AND INDUSTRIAL ECOLOGY, FACULTY OF CHEMICAL TECHNOLOGY, AZERBAIJAN STATE UNIVERSITY OF OIL AND TECHNOLOGY, BAKU, REPUBLIC OF AZERBAIJAN

Abstract: от of the advanced methods of low sulfurousgas desulfurization is the adsorption method which provides cost efficient results when extracting trace contaminants from gases. This article contains findings of the researches conducted in the field of adsorption-catalytic extraction of H2S from low sulfurous natural gases and its conversion into elemental sulfur using the synthetic CaA zeolite and natural modified adsorber mordenite as well as the palladium catalyst. The technological scheme of the processes of adsorption and catalytic isomerization of H2S was developed, catalysts and zeolites were proposed for these purposes, as well as balanced, kinetic and output data of H2S adsorption, dependence of the degree of converions of H2S into elementral sulfur on the time of desorption, concentration of H2S in the strippant, temperature of reaction and volume velocity of the desorbing gas in the reactor were obtained. Keywords: natural gas, H2S, cleaning, adsorption.

ВЫДЕЛЕНИЕ СЕРОВОДОРОДА ИЗ ПРИРОДНОГО ГАЗА И ЕГО ОБЕЗВРЕЖИВАНИЕ Ибрагимов Ч.Ш.1, Юсубов Ф.В.2

'Ибрагимов Чингиз Ширин оглы - доктор технических наук, профессор;

2Юсубов Фахраддин Вали оглы - доктор технических наук, профессор, кафедра нефтехимической технологии и промышленной экологии, химико-технологический факультет, Азербайджанский государственный университет нефти и промышленности, г. Баку, Азербайджанская Республика

Аннотация: одним из передовых методов десульфирования с низким содержанием серы является адсорбционный метод, который обеспечивает экономически эффективные результаты при извлечении микропримесей из газов. Данная статья содержит результаты исследований, проведенных в области адсорбционно-каталитической экстракции H2S из низкосернистых природных газов и ее превращения в элементарную серу с использованием синтетического цеолита CaA и модифицированного природным адсорбентом морденита, а также палладиевого катализатора.

Разработана технологическая схема процессов адсорбции и каталитической изомеризации H2S, предложены для этих целей катализаторы и цеолиты, а также сбалансированные, кинетические и выходные данные по адсорбции H2S, зависимость степени конверсии H2S в элементарной сере. Были получены время десорбции, концентрация H2S в шламе, температура реакции и объемная скорость десорбирующего газа в реакторе. Ключевые слова: природный газ, H2S, очистка, адсорбция.

UDG 66.0''. 00' DOI: '0.2086'/2304-2338-20'7-'0'-004

Critical to a certain extent situation which develops around natural gas processing is primarily defined by sulfur compounds content in it that leads to catalyst poisoning and environment contamination with sulfur industrial wastes [1-3].

With continuous improvement of gas desulfurization processes there are still many issues that are to be resolved. The problem of creation and development of methods of practically absolute natural

gas cleaning against any undesirable ingredients combined with high efficiency and cost effectiveness of the technological process providing an acceptable ecological setting dominates among such issues.

This paper describes the following problem-solving results.

For the first time, a mathematical model of hydrogen sulfide adsorption from low sulfurous natural gases and the process of conversion of H2S into elementalsulfur by catalytic oxidation in a plant of similar combination continuously and consistently was developed. Researches were conducted in the field of selection of effective adsorbents and catalysts for the considered process, and the results of the experiments analysis have shown that hydrogen sulfide adsorption from low sulfurous natural gases was more effective in CaA zeolite (activity 120 mg/g). At the same time it was determined that use of modified natural mordenite was more reasonable in terms of cost effectiveness (15 mg/g). Conversion of H2S into elementalsulfur by catalytic oxidation was performed using palladium catalysts.

A mathematical model of the processes of hydrogen sulfide adsorption from low sulfurous natural gases and catalytic oxidation was developed to provide an optimal design of these processes, the method of analytic solution was found to facilitate its practical application, and the method to confirm parameter identification was developed.

So, the method to confirm designing and management of the plant and continuous coordinated operation of the processes of hydrogen sulfide adsorption from low sulfurous natural gases and conversion of H2S into elementalsulfur by catalytic oxidation which provides the practical significance of this paper has been developed.

Experimental: The adsorption method of hydrogen sulfide removal is effective when natural gas contains less than 5% H2S. Synthetic zeolites of NaA, NaX, CaA, NaY, NaA, etc. are used for this purpose.However use of the adsorption method entails the problem of utilization of extracted H2S. It is known that application of the Claus' method to low sulfurous natural gases is not always effective. Grigoryeva N.A., Jagfarov F.G. Design of the sulfur recovery unit using the Claus' method. Moscow, 2006.

Taking into account the abovementioned, this paper proposes a technological scheme (Figure 1) of H2S extraction and utilization. Low sulfurous natural gas is fed to the adsorber A-1 or A-2 under 6 MPa where hydrogen sulfide is adsorbed on zeolite CaA after H2S saturation of which the adsorber is switched over the desorption mode. A part of raw gas preheated in the furnace P -1 up totemperature 250-300oC is used as the desorbing agent. Desorbed hydrogen sulfide together with desorbing gas is fed to the converter (reactor 1) through line V where the reaction of oxidation of H2S takes place and elemental sulfur is produced on the palladium catalyst synthesized for this purpose at temperature 270-290oC.

Since the temperature of the regeneration gas at outlet from the desorber is about temperature 300oC and the oxidation reaction is exothermic, no change in its temperature in the reactor is needed. This is one of the causes of cost effectiveness of use of this technological system.

The experimental design method was used for experimentation. As a result, a regression equation linking the degree of conversion of hydrogen sulfide (S) into elemental sulfur with the parameters of adsorption and reactor sections of the plant was obtained as follows:

S=5,67 - 0,32-t + 0,415^T-4,47^Cd + 0,8M0"^V + 0,39^0"VT - 0,056^Cd - 0,16^0"VV -0,014^T Cd - 0,59^10"4^V + 0,25^0"^C(fV

Here, S, % is the degree of conversion of hydrogen sulfide into elemental sulfur; t, hour is H2S desorption time; T, 0C is the temperature of reaction; Cd, % is the concentration of H2S in the strippant; V, hour-1 is the volume rate of the desorbing gas in the reactor. Some experimental materials are given in Figures 2-3 and Table 1. Isothermic diagrams and kinetic data of adsorption of H2S from the hydrocarbon blend on CaA zeolite are given in Figures 2 and 3.

Fig. 1. Technological scheme of hydrogen sulfide adsorption from low sulfurous natural gases and its conversion

into elemental sulfur: A-1, A-2 — adsorbers; C-1 — separator; P-1 — furnace; 1 — converter with catalyst; 2 — coagulator; 3 — sulfur trap; 4 — cooler. Flows: I — raw gas; II—pure gas; III — fuel gas; IV — regenerating gas; V — desorption products; a) adsorption unit; b) reactor section

■s

B

-s

s

e

EE

«

s

&

e

0 50

Partial pressure H2S, mm Hg

Fig. 2. Isotherms ofH2S adsorption on zeoilites of various grades: 1 — CaX; 2 — NaA; 3 — CaA;

4 - NaX

Fig. 3. Elution (a) and kinetic (b) curves ofH2S adsorption from the hydrocarbon blend of the gas by synthetic CaA zeolite (initial concentration of H2S in gas C0=6.1*1Cr3 kg/m3)

Discussion of results: As is seen from Figure 2, the most active zeolite for H2S is NaX. However the use of this zeolite would be inexpedient in terms of sieve effect as its pore size is about 10A0. In this case other components of the gas get into active centers of zeolite when passing the pores and reduce its activity against H2S. It is advisable, therefore, to use CaA zeolite with pore size not exceeding 5A0, I.e. corresponding to H2S molecule size.

As is seen from Figures 3, activity of the synthetic CaA zeolite against H2S is by a factor of ten higher that activity of modified natural mordenite. Mordenite is more attractive because it is lower in cost and there are rich resources of natural zeolites in the Azerbaijan Republic [4-7].

Table 1. Comparison of experimental and design data on the degree of conversion of hydrogen sulfide

into the elemental sulfur

№ t, hour T,oC Cd,% V,hour-1 S,% (ex) S,% Error

1 0.33 250 3.0 2000 88.38 86.8891 +1.68

2 1.00 250 6.3 2000 75.14 76.588 -1.93

3 1.667 250 4.35 2000 82.96 82.795 +0.20

4 0,667 250 5.1 3000 85.54 86.140 -0,70

5 1,33 250 6,15 3000 84.72 85.305 -0,691

6 1,33 250 6,15 4000 93.69 93.555 +0,14

7 0,33 300 3,75 2000 96.64 96.832 -0,20

8 2,00 300 3,9 2000 95.98 96.765 -0,82

9 1,00 300 8,4 4000 100 100.859 -0,86

10 0,33 350 6,0 2000 97.17 98.921 -1,97

11 2,00 350 6,75 3000 100 99.815 +0.19

12 1,33 350 11.25 4000 100 104.986 -4.99

Table 1 provides the data as an example which reflect the influence of H2S desorption time in the adsorption unit, temperature of reaction, H2S concentration in the strippant and volume velocity of the desorbing gas in the reactor on the degree of conversion of hydrogen sulfide into the elemental sulfur. The average error of experimental and design data on the degree of conversion of hydrogen sulfide into the elemental sulfur is +/-1.18%.

The problem of optimization of the process of H2S adsorption from gas was solved using the data of conducted researches.

We obtain the following values of input parameters: quantity of crude gas - 26 t/hour; pressure in the adsorber - 40 atm; adsorbent - CaA zeolite the dynamic activity of which against H2S is 120 mg/g. Based on the practical researches, the following limits were accepted:

20oC < Ta < 80oC

250oC < Tpe < 300oC

0.1m / c < v < 0.7 m/c

0.001.g/m3 < C0 < 0.1 kg/m3

where Ta - temperature of adsorption; Tpe - temperature of reaction; v - linear velocity of gas feeding to adsorber; C0- initial concentration of H2S in the original (feed) gas.

Costs given for one cycle of periodical adsorption were selected as an optimality criterion. In the result the following optimal values of parameters were obtained: the period of adsorption is 24 h; the gas flow velocity is 0.36 m/sec; the temperature of adsorption is 22oC; the temperature of regeneration is 265oC; the adsorber diameter is 1.95 m; the quantity of adsorbent in one adsorber is 13202 kg; the adsorbent layer height is 6.3 m.

Conclusion:

1. The technological scheme of H2S adsorption from low sulfurous natural gases and its conversion into elementalsulfur was developed.

2. The experimental design method was used to create a regression equation linking the degree of conversion of hydrogen sulfide into elemental sulfur with the parameters of adsorption and reactor sections of the plant.

3. Zeolites which provide the most effective results for the process considered in this paper were selected.

4. The following was obtained: a) experimental balanced, kinetic and output data of H2S adsorption; b) dependence of the degree of conversion of H2S into elemental sulfur on the time of its desorption in the adsorption unit, temperature of reaction, concentration of H2S in the strippant and volume velocity of the desorbing gas in the reactor.

References / Список литературы

1. Conference of United Nations Organization by climate problems. Paris (12.12.2015).

2. Ahnazarova S.L., Gafarov V. V. Optimization experiment in Chemistry and Chemical Engineering, Graduate School, Moscow, 1978. С. 126-132.

3. Ibragimov Ch.Sh. To design and management methods of the adsorption process. Elm. Baku, 1999. С. 145-147.

4. KeltsevN.V. Base of adsorbtivetechnige. Chemistry. Moscow, 1984. С. 138-141.

5. General course of processes and chemical engineering apparatuses: Textbook: in 2 volumes / V.G. Einstein, M.K. Zakharov, G.A. Nosov, etc. M: Logos; Higher school, Moscow, 2002. С. 1157-1175.

6. Qorbatenko Y.A. Adsorption of admixtures of toxical gas from polluted air. Yekaterinburg, 2014. 47 c.

7. Renato R., Phillip W. Intensification of pressure swing adsorption processes. // Aiche Journal, 1990.36. № 9. Р. 1299-1312.

ПОВЫШЕНИЕ ЭФФЕКТИВНОСТИ МЕТОДОВ КОНТРОЛЯ ДОСТОВЕРНОСТИ ОБРАБОТКИ ЭЛЕКТРОННЫХ ДОКУМЕНТОВ НА ОСНОВЕ НЕЧЕТКОЙ ГИПЕРСЕТИ Ахатов А.Р. Email: Akhatov17101@scientifictext.ru

Ахатов Акмал Рустамович — доктор технических наук, профессор, кафедра информационных технологий, Самаркандский государственный университет, г. Самарканд, Республика Узбекистан

Аннотация: в статье исследованы инструменты оптимизации достоверности передачи и обработки электронных документов (ЭД) для расширения состава известных технологий и применения в различных предметных областях. Разработана модель документооборота, ориентированная на применение UML-диаграмм связей ЭД, которая позволяет отражать связи между структурными компонентами организационно-распорядительных документов. Спроектирована семантическая гиперсеть для поиска признаков ЭД на основе синтеза моделей стохастического поиска, нечеткой логики, отражения функциональных связей переменных входов и выходов с помощью функции принадлежностей лингвистических термов. Доказано улучшение показателя достоверности информации при реализации разработанных методов по сравнению с существующими технологиями.

Ключевые слова: электронный документ, достоверность, эталонная проверка, изображение, сигнальные характеристики, фрактальная обработка, лексикологический синтез, структура документа.

INCREASING OF EFFECTIVENESS OF METHODS TO CONTROL OF PROCESSED ELECTRONIC DOCUMENTS AUTHENTICITY ON THE BASIS OF FUZZY GYPHERNET Akhatov A.R.

Akhatov Akmal Rustamovich — Dr. Sc. in Technics, Professor, INFORMATION TECHNOLOGIES DEPARTMENT, SAMARKAND STATE UNIVERSUTY, SAMARKAND, REPUBLIC OF UZBEKISTAN

Abstract: the article examines tools for optimizing the authenticity of electronic documents (ED) during transmission and processing to expand the known technologies and applications in various subject areas. The workflow model, focused on the use of UML-diagrams of ED relations is developed

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