Научная статья на тему '直捻机能耗分析'

直捻机能耗分析 Текст научной статьи по специальности «Электротехника, электронная техника, информационные технологии»

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Ключевые слова
直捻机能耗 / 数据拟合 / 节能减排

Аннотация научной статьи по электротехнике, электронной технике, информационным технологиям, автор научной работы — 祁迪, 张梦颖, 杨黎业, 潘松, 张明

本文主要探讨直捻机节能的措施及其发展方向. 经过对直捻机的能耗机理以及纱线气圈理论的分析, 研究纱线加捻过程中影响能耗大小的规律. 通过搭建实验平台, 测得各种加捻配置, 各种纱线纤度下的直捻机能耗数据, 然后通过数据拟合的方法得出直捻机能耗的经验方程. 借助该经验方程在加捻过程中可以实现有目的的, 合理的对各个参数进行量化调整, 起到节能减排的效果.

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ENERGY CONSUMPTION ANALYSIS OF DIRECT TWISTING MACHINE

This paper mainly discusses the energy saving measures of the direct twisting machine and its development direction. Through the analysis of the energy consumption mechanism of the direct twisting machine and the theory of yarn balloon, the law that affects the energy consumption during the yarn twisting process is studied. By building an experimental platform, the energy consumption data of the direct twisting machine under various twisting configurations and various yarn deniers are measured, and then the empirical equation of the energy consumption of the direct twisting machine is obtained by the method of data fitting. With the help of this empirical equation, a purposeful and reasonable quantitative adjustment of each parameter can be achieved in the twisting process, which has the effect of energy saving and emission reduction.

Текст научной работы на тему «直捻机能耗分析»

For citation: Qi Di, Zhang Mengying, Yang Liye, Pan Song, Zhang Ming, Mei Shunqi. Energy consumption analysis of direct twisting machine //

URL: http://rectors.altstu.rU/ru/periodical/archiv/2022/1/articles/5_3.pdf DOI: 10.25712/ASTU.2410-485X.2022.01.012 EDN: https://elibrary.ru/nwthbs

UDK 677.05

Energy consumption analysis of direct twisting machine1

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Qi Di1, Zhang Mengying1, Yang Liye1, Pan Song2, Zhang Ming2, Mei Shunqi1,2

1 Hubei Digital Textile Equipment Key Laboratory, School of Mechanical Engineering and Automation, Wuhan Textile University, Wuhan 430073, China; 2 Yichang Jingwei Textile Co. Ltd., Yichang, 443001, China; 3 School of Mechanical & Electrical Engineering, Zhongyuan University of Technology, Zhengzhou, 450007, China

E-mail: meishunqi@vip.sina.com

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1 This paper was supported by the Chinese Research Foundation: 2018AAA036, 2019AEE011.

2 [2018AAA036], [2019AEE011] i»

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Table 1. Direct twisting machine motor power table

ЛШЙШ (RPM) (kw)

10000 1*80 95%

ШШ 2530 3.0 3%

2500 1.1 1.1%

Ш4Й 2000 1.0 1%

ВЙШШХ^Ш&ТШ 1 ЯЯж: № фШЩ ^шш^чш

(штщ г^,

Figure 1. Schematic diagram of the structure of the direct twisting machine

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Table 2. Energy consumption of direct twisting machine under different rotational speed and yarn fineness

föi^Ä (r/min)

(dtex) 7000 7500 8000 8500 9000

930 279.711 329.508 405.671

1100 331.137 413.293 469.125 550.890

1440 350.478 421.398 504.207 592.515 698.517

1670 340.000 413.907 495.936 583.038

2200 475.686 570.672 692.871

dtex ШШ 1 Л^^ш^^ад^тмйй^й, & 1440dtex ift ^ Ш % Ш , Ш ^ Т Ш ^ Ш Ш & 7000r/min

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Fig. 2. The fitting curve of the relationship between the energy consumption of the direct twisting machine and the speed of the spindle

2 m^,

y = 0.17x-878.6, 419.20, ^ R2=0.99.

y = (2.17E - 5)x2 - 0.17x + 500.25, 6.63, ^ R2=0.99.

у = (3.33Е - 9)х3 - (5.83Е - 5)х2 + 0.46х - 1183.74, ШШТО^ 4.13, R2=0.99.

у = (3.33Е - 9)х3 - (5.83Е - 5)х2 + 0.46х - 1183.74

8000r/min Ш^ТШШ^А 930dtex М 2200dtex Т^

ШШШМ. ёЯ x ШШШ., y шшшп.

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Fig.3. Fitting curve of relationship between energy consumption of direct twisting machine and yarn fineness

y = 0.29* - 51.38,

Bm^fth 6317.98, R2=0.90. r&^^M^Wh y = -(3.87F - 5)x2 + 0.41x - 35.296.

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y = (8.66E - 7)x3 - 0.0041x2 + 6.44641x - 2867.64726, 26.9454, ^m R2=0.99.

y = (8.66E - 7)x3 - 0.0041x2 + 6.44641x - 2867.64726

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[1] at, тш, шжш. xmm^mmwimR'&mmmm [J]. ,

2021(1):297-300,304.

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[3] ШЖ K3501CI ^Мй^ШШ^Ж^Й [J]. China Textile, 2016(10):76.

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[5] zm. [D]: [Щ±]. Й шШЖШ, 2010

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[7] шш, ш* шт. 66 шшжшйштя&шша [J].

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