CC BY
49For citation: Wang Bin, Xu Qiao, Chen Zhen, Yang Huaming, Mei Shunqi. Analysis of Energy Consumption and Energy Saving Practice of Direct Twisting Machine // URL: http://rectors.altstu.rU/ru/periodical/archiv/2020/1/articles/4_8.pdf DOI: 10.25712/ASTU.2410-485X.2020.01.016
UDK 574.46
Analysis of Energy Consumption and Energy Saving Practice of Direct Twisting Machine
12 2 1 *2 Wang Bin , Xu Qiao , Chen Zhen , Yang Huaming , Mei Shunqi
1 Yichang Jingwei Textile Machinery Co. Ltd., Yichang , 443000,Hubei,China; 2 Hubei Digital Textile Equipment Key Laboratory, Wuhan Textile University, Wuhan ,430073, China E-mail: meishunqi@vip.sina.com ; ycfjwb@163.com
0
[1, 2]; Sft, SOTim^
mmBmmmnmnmi [3]
miE&tox^ra i - 2 - ^MT, 3 - i^«^, 4 - 5 - rn&Bmm, 6 - mmrn, 7 - ma, 8 - 9 - mnm^, io - mum
Figure 1. Working principle of direct twisting machine 1 - outer yarn, 2 - yarn guide, 3 - inner yarn tensioner, 4 - inner yarn drum, 5 - package after twisting, 6 - winding drum, 7 - spindle, 8 - drive, 9 - balance rotor, 10 - overfeed wheel
(1) ^mmmrnm^
■^im^s^m^. mmmmmmmrn, mm^&k, rnrnm, rnmm m; m^&mimm, r^s^ma umrnmm^, mmm
^mmmm-ttmL'K
(2) mmmmmm^
temmmmmmmmm, mmmmmm.
(3) tt^wm^
mmmRmmnmRmmmmmm, wmmmm^mmm.
(4)
(5) iim^
^^mmmxmmmmrm^, mmrn^mm^nmmm^w.
2.1.
ä*, fömmm^imm^m^wim^ im, m
m, m
îM&w&mmn P (kw)
^Mm^ßm m:
P = Pt + Pr + Ph + Ps + Pm, (1)
: Pt — kW;
Pr — mW;^^ kW; Ph — fi^miÄ, kW; Ps — m^^, kW; Pm — kW.
5 t^^Mß^m^, mmm, msmmM w, îêmmrnwMm^m&h, M
t 160 ^sMfÊm, ^^^m^m^m^ i60kw, ^^ra^^^^^m^m
^ 8.5kw,
X1 = 160 * 100% = 94.9%
8.5 + 160
feMÄA.
2.2. ¿p^-^m^ß
^fÄ^Ö^mMß Pt (kW)
pt = pf + Pb, (2)
Pf — kW;
pb—^afra^^^Mß^m, kW.
ift^^tt X2 80%^±.
№ ^ (3) m^, tttx^^, m^na^n^M
l'2020
■----
X = XI * Х2 = 75.9%, (3)
з лшъшт&тяшщ&ш
3.1. т^кш
ктюш^т ш^шттчтттчвттшпт.
ЙВД [4, 5, 6]:
Рг = 5.6 х 10-4 х крОп3С?Я^С5Н = 5.6 х 10-4 х кСрБНп3Я^, (4)
^Ф, р — 1^/т3;
к—тштпт^ш^тшт,
п — ЧШРШШШШ, г/тт; С — ЧШШШЫ^ Rm — т.
ш^шчтчттш п ш^чшлм
3.2. ШЙ^Ш&Й
ж^жм Ф шжт^ттштт пн; © чншда тттттшш&шштшжшшттт
о ж, ьхттт
/ьчттштт. йт^-^тогадажш^птм, тшшчн
К3501С
ШЁ, шга^ютш&т. ш 2, ш 3 ^^^ттш^чнездьь
шя.
Figure 2. Big balloon of outer yarn Figure 3. Small balloon after controlling
18.8-35.1%
4
[1] I^ff.^i^^ifiiz^i^ffi [J]. f^HS^, 2013, 41 (1):53-55
[2] mrn^, am 1«, ^mtJ^^^^ffSM^ m. mm
J&, 2017, 38(10):166-171.
[3] [J]. 2008, (6):77-78
[4] Abuzade, R. A., Gharehaghaji, A. A., Sadri, S., Study on the yarn compressive stresses at balloon control ring by signal process [J]. Mechatronics, 2009, 19(7):1152-1157
[5] Hm^mm^m^m^m [J]. ^M^rnmm 1995, 0198-202
[6] Zenun Skenderi, etc. Determining yarn tension in ring spinning [J]. Textile Res. J., 2001, 74(4): 343-350
References
[1] Wang Jinrong. Application of new twisting process of cord fabric [J]. Cotton textile technology, 2013, 41 (1):53-55
[2] Mei Shunqi, Hu guipan, Wang Jianwei, Chen Zhen, Xu Qiao. Discussion on some key technologies of textile intelligent manufacturing and equipment [J]. Journal of textile, 2017, 38 (10):166-171.
[3] Cheng Xiaowei . Discussion on the advantages and disadvantages performance of tire cord processed by direct twisting and ring spindle machine[J]. Shandong Textile Economy, 2008, (6): 77-78
[4] Abuzade, R. A., Gharehaghaji, A. A., Sadri, S., Study on the yarn compressive stresses at balloon control ring by signal process [J]. Mechatronics, 2009, 19(7):1152-1157
[5] Mei Shunqi. A study on some dynamic problems of balloon yarn [J]. Journal of basic science of Textile Universities, 1995, (2):198-202
[6] Zenun Skenderi, etc. Determining yarn tension in ring spinning [J]. Textile Res. J., 2001, 74(4):343-350
Наука и образование Большого Алтая»
