Energy absorbers on the steel plate - rubber laminate after deformable projectile impact Текст научной статьи по специальности «Строительство и архитектура»

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Енергопоглинаюча здаттсть може бути використана для вимiрювання опору матерiа-лу бал^тичному удару. Метою даног робо-ти е аналiз енергопоглинаючог пластини з гумовим покриттям за допомогою постршу деформованими снарядами. Дане до^дження проведено з використанням чисельного моде-лювання на основi ктцевого елемента, тд-твердженого експериментальними результатами. Установка моделювання на сталевш пластин з рiзною тверд^тю з додаванням товщини гуми виготовлена у виглядi бал^тич-ног випробувальног панелi. Шари не були закр^ плеш на заднш пластит. Пострт в панель здшснювався з використанням деформова-ног кулi калiбру 5,56x45 мм з вiдстанню 15 м вiд нормального кута атаки. Для моделю-вання використовувався алгоритм по методу ктцевих елементiв з моделями еластоплас-тичного матерiалу Джонсона-Кука i Мут-Рiвлiн. Результаты моделювання показують, що енергiя бал^тичного удару, отримана i поглинена панеллю, значно зростае незабаром тсля зткнення до тих тр, поки не досягне певного значення на однш пластит, де енергiя зменшиться завдяки успшному проникненню снаряда в пластину. У той час як на шарува-тш пластит, тсля того, як снаряду вдалося проникнути в передню бiчну пластину, енер-гiя поглинання досягла максимального значення i не змтилася, що призвело до того, що снаряд не змк проникнути в наступний шар. Данрезультати свiдчать про те, що додаван-ня гуми з шаруватою структурою дозволяе поглинати енергю бал^тичного удару.

Ключовi слова: поглинач енергп, тверда пластина, м'яка пластина, бал^тична шару-вата пластина, гума, бал^тичний удар, моде-лювання

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UDC 621

I DOI: 10.15587/1729-4061.2018.1273451

ENERGY ABSORBERS ON THE STEEL PLATE -RUBBER LAMINATE AFTER DEFORMABLE PROJECTILE IMPACT

Hel my Purwanto

Department of Mechanical Engineering Wahid Hasyim University Jalan. Menoreh Tengah, X/22, Sampangan, Semarang, Indonesia, 50236 Doctoral Student* Email: helmypurwanto@unwahas.ac.id Rudy Soenoko Doctor of Mechanical Engineering, Professor* Email: rudysoen@ub.ac.id Anindito Purnowidodo Doctor of Mechanical Engineering, Associate Professor* Email: anindito@ub.ac.id Agus Suprapto Doctor of Mechanical Engineering, Professor Department of Mechanical Engineering University of Merdeka Malang Jalan. Terusan Raya Dieng, 62-64, Malang, Indonesia, 65146 Email: agussuprapto@yahoo.com *Department of Mechanical Engineering Brawijaya University Malang Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145

1. Introduction

Defense and security play an important role in state sovereignty. One of the most common defense equipment used in the military world is combat vehicles. Combat vehicles are special vehicles equipped with combat equipment and must be able to withstand the opponent's attacks. The success of combat vehicles is in the completion of defense and defense missions [1].

The material on combat vehicles in general is a steel plate. Steel is used because it has characteristics that can be strengthened, easily shaped and can form a structure. Steel is easily made and also has the nature of protection against ballistics. Ballistics is the study of the acceleration of moving objects, in modern ballistics science it is further defined as the study of the force, motion and impact of a projectile fired

from a weapon [2]. Projectile clash with the plate resulted in a very high strain on the narrow area [3].

Ballistic resistance is not only influenced by target violence. Ballistic resistance is a complex function of hardness, toughness, tensile strength, tenacity and yield strength [4]. High impact energy absorption is one of the performances of ballistic resistant materials [5]. So do layered manufacturing of some materials to combine these properties. Rubber is one of the elastic materials that can absorb impact energy. Damage caused by ballistics is one of the causes of the inability to absorb impact energy between the panel and projectile. The coating of elastomers [6] and polyurea [7] on metals can enhance ballistic resistance.

Ballistic impact parameters are complex, such as the relative speed of projectiles and targets, projectile and target shapes, relative stiffness and projectile mass and targets,

©

contact surfaces, geometry and boundary conditions and projectile material characteristics and targets [8] and environmental factors such as speed and direction of wind, if testing is done outdoors. Hence, the resulting failure is very complex. It takes deep observation and analysis and focuses on knowing every difference from the experiment.

Using a physical model in an experiment requires a lot of experimentation that takes a long time and is quite costly. Technological advances to avoid the number of experiments are offered using numerical simulations [8, 10].

In the test experiment sometimes no data obtained detail and desired. The numerical simulation of selected models can obtain detailed and comprehensive data and results [11]. The simulation results should be certified by using test experiments to obtain accuracy. A good correlation between the simulation using the commercial code and the experimental method was obtained on thin laminate composites with Kevlar 29 reinforcement [8].

2. Literature review and problem statement

jectile energy was transferred to the alumina. Back plate Ti6Al4V provides the best resilience compared to carbon fiber plate and aluminum alloy as it improves the energy balance in UHMPE middle layer [22]. The ballistic impact resistance and impact energy absorption of the hybrid composite laminates were enhanced by deposition of micro and nano-fillers into the surface of the Kevlar fibers fabrics [23].

Ballistic resistance is affected by material and manufacturing properties. Ballistic resistance of a ballistic resistant material can be observed from damage caused by projectile impacts called ballistic effects. This ballistic impact is influenced by the ability of the material panel to absorb the impact energy. The layered manufacturing produces a different impact with a single plate. Rubber has an elastic material capable of reducing the impact. This study is focused on panel manufacturing independent (non-fix) of the black plate. This manufacturing has not been much of a focus on previous research. The effect of layered plate manufacturing is made independent of one another through the addition of rubber to its ballistic capability in terms of energy absorbed by projectile impact.

Preparation of layered panels, each layer has its own function, the main function of the front layer is to absorb the kinetic energy of the bullet, balancer, deflection and deformation, while the next layer of the plate serves to absorb the remaining energy of kinetic and shrapnel [12]. The first layer of sanitary composite armor is made with the aim of collecting and breaking the projectile while the next layer and the back-plate function to absorb the remaining kinetic energy from the projectile to stop its speed [13].

The weight and shape of the projectile tip affect the impact of ballistics. The simulation results found that the double layer was able to increase the ballistic resistance of 8.0-25.0 % for the shape of the flat bullet tip, compared with single plates of the same weight. While the impact of projectiles for conical tip projectiles is almost the same on double plates as well as single plates [14]. In contrast to [15], single plate has superior performance compared to multilayer plate.

The simulation shows that projectile nose shape independently affects minimum ballistic limit [16]. The blunt end of the projectile project increases the ballistic limit on the double plate, but falls when using the ends of the ogival projectile. With the simulations proved, the greater the projectile durability of ballistic resistance increased on the monolithic plate compared to the aluminum-coated plate and the projectile size was more influential than the target configuration variation [17].

Using numerical analysis, the addition of polyuria is capable of absorbing projectile impact energy [7] and contributes positively to the reduction in the residual velocities of projectiles fired on layered composites [18]. The thicker the ceramic layer on the ramp plate, with simulations and ballistic resistance experiments increasing [19]. Ballistic resistance increased with the addition of an epoxy adhesive to the ceramics [20]. Polymer composites are used in sandwich form because they are capable of inhibiting projectiles by reducing kinetic energy due to ballistic impact [21].

The process of bullet penetration and evaluation of the energy changes that occur during projectile collisions is done with finite element software. Panels with alumina layer Ti 6Al4V, UHMPE and as back-plate were varied using Ti6Al4V material, carbon fiber plate and aluminum alloy. 60 % pro-

3. The aim and objectives of the study

The aim of this study is to determine and analyze the energy absorbed on a single plate and a layered plate with a rubber damper due to deformable projectile shot by using finite element numeric simulation.

To accomplish the set aim, the following tasks were set:

- selection of material model and simulation and verification with the experimental test result;

- analyze the results of the simulation in various variables to determine the influence.

4. Material, methods and numerical model of research

In this study, the materials used as test experiments for validation are commercial steel plate (soft plate/back plate), hard plate and commercial rubber. Each of these materials has properties as shown in Table 1. Model of steel plate and projectile uses Johnson-Cook strength equation (1) [24], while rubber uses Mooney-Rivlin equation (2) [24-26]. Material data for simulation is shown in Table 2.

Plasticity of metal plate uses Johnson Cook Strength equation;

,=( A+BzN )(1+C ln £*

T - To T - T

V met 1o

\M\

(1)

with u€q is the equivalent stress (MPa), A is the yield stress constant (MPa), B is the hardening constant (MPa), £ is the equivalent strain, C is the strain rate constant, N is the hardening exponent, M is the thermal softening exponent, £* is the plastic strain rate and Tmett is the melting temperature of the material (K). While hyperelastic rubber uses Mooney-Rivlin equation;

a=2C.

r 1 1 r 1 1

D--r + 2C2 1--r

D3 D3

(2)

4/7 ( 94 ) 2018

with a being the equivalent stress (MPa), C1 and C2 are probability constants (MPa) and D is the extension ratio (MPa).

The simulation design is shown in Fig. 1 and meshing 0.1 mm is shown in Fig. 2. The speed of the projectile is set at 989 m/s, the time before the start of the collision until the end of the program is 1.5x10-4 seconds. While the test scheme corresponds to Fig. 3, the research variables are shown in Table 3. The total energy absorbed is obtained by regulating the solution data of total energy received on the panel.

Table 1

Data Material Lead Brass Soft Plate Hard Plate Rubber

Density r (kg/m3) 10,660 8,520 8859.782 9112.439 1,000

Young's modulus E (MPa) 1,000 115,000 200,000 210,000 -

Poisson's ratio n 0.42 0.31 0.3 0.33 -

Specific heat Cp (J/kgK) 124 385 486 452 -

Initial Yield Stress A (MPa) 24 206 146.7 819 -

Hardening Constant B (MPa) 300 505 896.9 308 -

Hardening Exponent N 1 0.42 0.32 0.64 -

Strain Rate Constant C 0.1 0.01 0.033 0.0098 -

Thermal Softening Exponent M 1 1.68 0.323 1 -

Melting Temperature Tmelt (K) 760 1,189 1,773 1,800 -

Material constant C10 (MPa) - - - - 150

Material constant C01 (MPa) - - - - 1.5

(%)

31

13

120

Impact Energy

(J)

62.48

47.77

Tear strength (N/mm)

2.08

Determination of compressions (%)

34.01

Table 2

Material data for steel plate [27] and data for rubber materials [25]

Data. Material

Density r (kg/m3)

Young's modulus E (MPa)

Poisson's ratio n

Specific heat Cp (J/kgK)

Initial Yield Stress A (MPa)

Hardening Constant B (MPa)

Hardening Exponent N

Strain Rate Constant C

Thermal Softening Exponent M

Melting Temperature Tmelt (K)

Material constant C10 (MPa)

Material constant C01 (MPa)

Lead

10,660

1,000

0.42

124

24

300

0.1

760

Brass

8,520

115,000

0.31

385

206

505

0.42

0.01

1,189

Soft Plate

8859.782

200,000

0.3

486

146.7

896.9

0.32

0.033

0.323

1,773

Hard Plate

9112.439

210,000

0.33

452

819

308

0.64

0.0098

1,800

Rubber

1,000

150

1.5

Sandwich plate configurations

Configuration

Soft plate

Soft-soft plate

Soft-rubber-soft plate

Hard plate

Hard-soft plate

Hard-rubber-soft plate

Geometry

I

Thickness

6 mm soft plate

6 mm soft plate - 6 mm back plate

6 mm soft plate - 2 mm rubber - 6 mm back plate

6 mm soft plate - 4 mm rubber - 6 mm back plate

6 mm soft plate - 6 mm rubber - 6 mm back plate

6 mm hard plate

6 mm hard plate - 6 mm back plate

6 mm hard plate - 2 mm rubber - 6 mm back plate

6 mm hard plate - 4 mm rubber - 6 mm back plate

6 mm hard plate - 6 mm rubber - 6 mm back plate

Table 3

Code

S.0

S.2

S.4

S.6

H.0

H.2

H.4

H.6

a b

Fig. 1. Design simulation: a - panel taraet; b - projectile

Fig. 2. Meshina concretize

S

H

1

i

i

Fig. 3. Experimental testing scheme and conditioning in the simulation

_5. Validation simulation_

Multiple test experiments were performed to validate numerical simulations. This is done to see the similarity of ballistic impact on experiment and simulation. The result of experimental and simulated ballistic effects is shown in Fig. 4.

a b

Fig. 4. Ballistic test result: a — experiment; b — simulations

From Fig. 4, dimensions of ballistic impact on the experiment and simulation are measured. From the measurement results obtained, the level of similarity of ballistic impact is 93 % or with an error of 7 %.

_6. The result of the absorbers energy_

The result of the numerical simulation is obtained the total energy absorbed at the time of stopping in each configuration. The energy absorbed by each configuration for a given time is 1.5x10-4 seconds as shown in Fig. 5.

0.00015

-S -H

so

-S2 -S4 S6 HO H2 H4 H6

Energy absorbed rises shortly after a collision between projectiles and panels. The process of energy absorption on a single plate increases until the maximum number and decreases in a constant manner. In the S configuration, energy rises significantly until it reaches a maximum of 473.70 J and occurs in 3.10x10-5 seconds. After achieving the maximum amount of energy absorbed, the energy decrease occurs at 6.38x10-5 seconds and constantly does to 410.66 J until the simulation is terminated.

Similar to the S configuration, in the H configuration the energy absorption rises significantly to a maximum of 518.53 J and occurs in 2.25x10-5 seconds. After reaching the maximum energy level, it drops to 464.48 J in 5.90x10-5 seconds and then tends to be constant until the simulation is terminated.

Energy absorption on layered plates tends to be different from single plates. The amount of energy rises significantly shortly after a collision to a certain point and becomes stable until the simulation is terminated. The average energy absorbed in the layered plated plate configuration is faster than the single plate configuration.

The energy absorption capability of each configuration is different. The greatest energy absorbed by each configuration is shown in Fig. 6.

0.00005 0.0001 Time (s)

Fig. 5. Total energy versus time

Fig. 6. Total energy versus configuration

The energy absorption on a single plate between the soft plate (S) is smaller than the hard plate (H). However, for layered-plate configurations the average high energy absorption occurs on the plate using the soft configuration. The greatest energy occurs in the S2 configuration on the soft-rubber-soft plate panel with the addition of 2 mm thick rubber. The same is true for the hard configuration plate, where the highest total absorbed energy in the H2 configuration was achieved through adding 2 mm of rubber.

Fig. 7 shows the equivalent stress when the energy reaches the maximum value and the stable value after the maximum in the S configuration. Fig. 8 shows the same conditions in the H-configuration and Fig. 9 shows equivalent stress on the S2 and H2 configuration plates. The color of the simulation results shows the distribution of the received voltage of the plate due to the projectile impact force. Red color shows higher concentration of force while blue color shows lower concentration of force.

Fig. 10 shows the end simulation results on the plated plates S2, S4 and S6 configurations. Visible addition of rubber thickness between plates causes increased equivalent stress on the back plate.

' 579 Jax

Î=3.10X10"5 f=6.38xl0~5

a b

Fig. 7. Equivalent stress on a single configuration plate S: a — when the maximum absorption energy is reached; b - the absorption energy stabilizes

i=2.25xl0"5 t=5.90xl0"5

a b

Fig. 8. Equivalent stress on a single configuration plate H: a - when the maximum absorption energy is reached; b - the absorption energy stabilizes

i=1.80xl0"5 /=2.40x1 (r

a b

Fig. 9. Equivalent stress on layered plates when maximum absorption energy is reached: a — S2 configuration; b - H2 configuration

_7. Discussion of the absorbers energy_

The maximum energy absorption on a single configuration plate S occurs at approximately seconds to 3.1x10-5. And after reaching that time, the energy absorption decreased. This is because at that moment the projectile has penetrated the plate in a single configuration as shown in Fig. 7. The impact of a large projectile cannot hold the panel so that the panel reaches its maximum voltage and the panel is pierced after a second to 6.38 x10-5. After the seconds and the projectiles have passed through the panel, the remaining energy is proved by the tension still visible on the plate (Fig. 7, b).

This is also the case with a single H configuration plate. The maximum energy occurs just before the projectile passes through the plate as shown in Fig. 8a. this This process occurs in seconds to 2.25x10-5. Also visible voltage on the plate reaches the maximum around the impact of the projectile. The energy decreases and is relatively stable after 5.90x10-5 seconds, this occurs after the projectile passes through the plate as shown in Fig. 8, b.

In contrast to the plated plates, energy rises significantly shortly after the projectiles consume the panel until it reaches a certain number and then tends to be constant. This boundary mark with a perverted projectile will pierce the front plate in a layered configuration. In the S2 configuration panel, this condition occurs at 1.80x10-5 seconds as shown in Fig. 9, a, as seen from the projectile condition will penetrate the front plate.

In H2 configuration, the process occurs similarly to the S2 configuration. Energy rises significantly shortly after the projectile strikes the plate up to a certain value. The limit of increase until it reaches the energy that tends to constant occurs in seconds to 2.40x10-5. This condition occurs when the projectile is capable of piercing the front plate in the H2 configuration as shown in Fig. 9, b.

The larger S2 configuration absorbs the impact energy of the bullet (Fig. 6), this is because the S configuration consists of soft-rubber plates and soft plates. The soft plate energy impeller is larger than the hard plate (Table 1) in the H configuration, the addition of rubber thickness increased to 6 mm actually weakens the layered plate structure which causes the total energy to decrease compared to rubber thickness of 2 mm.

The addition of rubber to the layered plate arrangement can improve the absorption of ballistic impact energy. The rubber between the plates can absorb the collision energy of the plate, so that the impact energy is not directly forwarded to the next layer of the plate. This is because rubber is an elastic material and has good energy absorption.

a b c

Fig. 10. Equivalent stress on layered plates end of simulation /=4.8001x10-5 : a - S2 configuration; b - S4 configuration and

c - S6 configuration

However, the addition of thickness to 4 mm and 6 mm of rubber precisely absorption of energy collisions decreased. This is because rubber has non-rigid properties and is not resistant to penetration. The addition of rubber thickness between the two plates causes an increase in weak space so that the first plate fragments and the projectiles penetrating the first plate stronger push the back plate. This shows the equivalent stress on the back plate at the end of the simulation as shown in Fig. 10. So that the optimum energy absorption on the addition of rubber with a thickness of 2 mm, both in soft plate configuration (S configurations) and hard plate (H configurations).

Type of rubber can affect the energy absorption, because each type of rubber has different elasticity properties. The selection of rubber types in this study is not a concern, so the effectiveness of energy absorption by rubber cannot be analyzed further. The bolt tightening system in panel making can also be varied, because the bolt system makes the impact vibration propagation different. With the addition of increasingly complex boundary conditions, the simulation will get more complete data but require long

simulation calculations and requires a computer with higher specifications.

8. Conclusions

1. Experimental and simulation results of ballistic impact tests look similar. The level of similarity of ballistic impact is 93 % or with an error of 7 %.

2. Energy due to the impact ballistic received and absorbed on the panel rises significantly shortly after the collision. On a single plate, this occurs until it reaches a certain number, then the energy will decrease because the projectile succeeded in penetrating the plate. While on the layered plate, after the projectile successfully penetrates the front side plate, absorption energy reaches the maximum number and then remains constant until the end of the simulation, which caused the projectile to be unable to penetrate the next plate layer. And optimal absorption of energy by plate occurs in the addition of 2 mm of rubber either on a soft plate or hard plate layer.

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