Научная статья на тему 'Разработка технологии получения трехслойного пледа с использованием акрилового войлочного нетканого материала'

Разработка технологии получения трехслойного пледа с использованием акрилового войлочного нетканого материала Текст научной статьи по специальности «Электротехника, электронная техника, информационные технологии»

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Ключевые слова
POLYESTER / COMFORTER / FEATHERS / ПОЛИЭСТЕР / ПЛЕД / ПЕРЬЯ

Аннотация научной статьи по электротехнике, электронной технике, информационным технологиям, автор научной работы — Шрикришнан М.Р., Арчана Н., Ниреш Дж.

Целью данного исследования является разработка домашнего текстильного изделия, а именно пледа, с использованием войлока. Коммерческие трехслойные пледы состоят из двух наружных слоев ткани со слоем утеплителя между ними, т.е. средний слой выполнен из ватина, обычно изготовленного из пуховых перьев, полиэстера или шерсти.Четыре общие основные комбинации, рассмотренные в данном исследовании, включают в себя ХВ1Х, ХВ2Х, БВ1Б, БВ2Б (Х - хлопок, Б - бамбук, В1 - акриловый войлок 270 г/м2, В2 - акриловый войлок 370 г/м2). Каждая комбинация была выполнена четырьмя типами стежков. Существуют различные типы стежков, выполняемых в пледе, чтобы закрепить войлок в среднем слое, что также влияет на теплоизоляцию. Чтобы сравнить влияние стежков на теплоизоляционные свойства пледа, были выбраны четыре их типа: вертикальный, шаг каро, втачной и окантовочный. Итак, были выбраны и проанализированы шестнадцать комбинаций для проведения испытаний на качество. Все характеристики сравнили и провели оценку. В качестве конечного продукта был разработан плед с комбинацией ХВ2Х и втачным типом стежка, который дает лучшую теплоизоляцию.

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THE EVOLUTION OF A TRI-LAYER COMFORTER BY USING AN ACRYLIC FELT NONWOVEN FABRIC

This study is aimed at developing a home textile product, namely, comforter by using felt. Commercial triple layer comforter products consist of two outer fabric layers with a layer of insulation between them, i.e. middle layer is batting which is usually made of down feathers, polyester or wool. The four common major combinations taken for this study include, CF1C, CF2C, BF1B, BF2B (C - Cotton, B - Bamboo, F1 - 270 gsm Acrylic felt, F2 - 370 gsm Acrylic felt). Each combination has been produced with four stitch variations. There are different types of stitches that can be done in a comforter to secure the felt in the middle layer, it also influences the thermal insulation. Four types of stitch variations have been chosen to compare the influence on thermal insulation property of a comforter. They are vertical, karo step, sewn thru and framed sewn thru. So finally, sixteen combinations have been chosen and analyzed for quality performance tests. The performances are compared and evaluated. The end product has been developed as a comforter with CF2C combination and a sewn through stitch variation which gives better thermal insulation.

Текст научной работы на тему «Разработка технологии получения трехслойного пледа с использованием акрилового войлочного нетканого материала»

DOI: 10.17516/1999-494X-0245 УДК 621.389

The Evolution of a Tri-Layer Comforter by Using an Acrylic Felt Nonwoven Fabric

Mangalam R. Srikrishnan*, Naganathan Archana and Joy Niresh

PSG College of Technology Coimbatore, India

Received 24.03.2020, received in revised form 19.04.2020, accepted 21.05.2020

Abstract. This study is aimed at developing a home textile product, namely, comforter by using felt. Commercial triple layer comforter products consist of two outer fabric layers with a layer of insulation between them, i.e. middle layer is batting which is usually made of down feathers, polyester or wool. The four common major combinations taken for this study include, CF1C, CF2C, BF1B, BF2B (C -Cotton, B - Bamboo, F1 - 270 gsm Acrylic felt, F2 - 370 gsm Acrylic felt). Each combination has been produced with four stitch variations. There are different types of stitches that can be done in a comforter to secure the felt in the middle layer, it also influences the thermal insulation. Four types of stitch variations have been chosen to compare the influence on thermal insulation property of a comforter. They are vertical, karo step, sewn thru and framed sewn thru. So finally, sixteen combinations have been chosen and analyzed for quality performance tests. The performances are compared and evaluated. The end product has been developed as a comforter with CF2C combination and a sewn through stitch variation which gives better thermal insulation.

Keywords: polyester, comforter, feathers.

Citation: Srikrishnan M.R., Archana N., Niresh J. The evolution of a tri-layer comforter by using an acrylic felt nonwoven fabric, J. Sib. Fed. Univ. Eng. & Technol., 2020, 13(5), 536-553. DOI: 10.17516/1999-494X-0245

© Siberian Federal University. All rights reserved

This work is licensed under a Creative Commons Attribution-Non Commercial 4.0 International License (CC BY-NC 4.0). Corresponding author E-mail address: krkrishnapsg32@gmail.com

Разработка технологии получения трехслойного пледа с использованием акрилового войлочного нетканого материала

М.Р. Шрикришнан, Н. Арчана, Дж. Ниреш

Политехнический институт Индия, Коимбатур

Аннотация. Целью данного исследования является разработка домашнего текстильного изделия, а именно пледа, с использованием войлока. Коммерческие трехслойные пледы состоят из двух наружных слоев ткани со слоем утеплителя между ними, т.е. средний слой выполнен из ватина, обычно изготовленного из пуховых перьев, полиэстера или шерсти. Четыре общие основные комбинации, рассмотренные в данном исследовании, включают в себя ХВ1Х, ХВ2Х, БВ1Б, БВ2Б (Х - хлопок, Б - бамбук, В1 - акриловый войлок 270 г/м2, В2 -акриловый войлок 370 г/м2). Каждая комбинация была выполнена четырьмя типами стежков. Существуют различные типы стежков, выполняемых в пледе, чтобы закрепить войлок в среднем слое, что также влияет на теплоизоляцию. Чтобы сравнить влияние стежков на теплоизоляционные свойства пледа, были выбраны четыре их типа: вертикальный, шаг каро, втачной и окантовочный. Итак, были выбраны и проанализированы шестнадцать комбинаций для проведения испытаний на качество. Все характеристики сравнили и провели оценку. В качестве конечного продукта был разработан плед с комбинацией ХВ2Х и втачным типом стежка, который дает лучшую теплоизоляцию.

Ключевые слова: полиэстер, плед, перья.

Цитирование: Шрикришнан, М.Р. Разработка технологии получения трехслойного пледа с использованием акрилового войлочного нетканого материала / М.Р. Шрикришнан, Н. Арчана, Дж. Ниреш // Журн. Сиб. федер. ун-та. Техника и технологии, 2020. 13(5). С. 536-553. DOI: 10.17516/1999-494Х-0245

1. Introduction

1.1. Comforter

A comforter is a type of bedding consisting of natural or synthetic insulative material encased in a fabric shell/covering, used to keep bed occupants warm. Like quilts, comforters are generally laid over a top bed sheet (and sometimes also blankets). Duvets are another form of quilt, traditionally filled with feathers though often made of synthetic fibers.

A comforter is sometimes covered for protection and prolonged use. Comforter covers are similar in principle to pillowcases, usually closed with zippers or buttons.

The terminology comforter comes from the word comfort. Comforters are usually used in the winter season when it is very cold. Due to the large thickness of a comforter, a person would feel warm and comfortable.

Comforter sizes correspond with bed sizes: twin, full, queen, king, and calking. Comforter sizes run slightly larger than actual bed sizes to allow for draping over the sides of the bed. Typical sizes in the United States for comforters are:

• Twin = 64" (162.56 cm) width x 87" (220.98 cm) length

• Queen / Full = 87" (220.98 cm) width x 87" (220.98 cm) length

• King = 101" (256.54 cm) width x 90" (228.6 cm) length

Comforters are filled with layers of material such as polyester batting, down feathers, wool, or silk. Comforters can also be made out of fur, usually with a backing of satin or silk. The loft of the filling determines the weight as well as the level of insulation. The comforter is stitched or quilted to secure the filling and keep it evenly distributed. The outer shells of comforters are typically constructed using cotton, silk, or polyester fabrics or blends, of varying thread counts. Comforter shells vary in design and color, often designed to coordinate with other bedding.

Today nonwoven plays an important role in textile markets. Especially the needle punched felt/ nonwoven has more demand in technical textile market, because of high durability than batting/other fillings. So, for our comforter product we have chosen felt as a middle layer. Since the main use of the comforter is intended to keep the user warm, it should give more thermal insulation. Presently acrylic fibers are gaining importance in home textiles due to their excellent physical and chemical properties. Acrylic naturally has more thermal insulation compared to other fibers. By considering this important aspect acrylic fibers have been made as felt by using needle punching process. The felt is also made in two different fabric weights. The outer shells of comforter have been constructed using cotton and bamboo fabric for providing comfort properties.

2. Methodology

2.1. Materials and Methods

2.1.1. Outer layer

The outer shells of comforter have been constructed using cotton and bamboo fabric for providing comfort properties.

Table 1. Raw material specifications

Specification EPI PPI Count GSM

Cotton(C) 56 52 20s 117

Bamboo(B) 58 53 20s 120

2.1.2. Middle layer

We have chosen felt as a middle layer. Since the main use of the comforter is intended to keep the user warm, it should give more thermal insulation. Presently acrylic fibers are gaining importance in home textiles due to their excellent physical and chemical properties. Acrylic naturally has more thermal insulation compared to other fibers. By considering this important aspect acrylic fibres has been made as felt using needle punching process. The felt is also made in two different GSM.

Table 2. Batting specification

Specification

Acrylic fiber, 64 mm long, 3 denier

F1-270 GSM Acrylic felt F2-370 GSM Acrylic felt

2.2 Stitch variation

Four common major combinations taken for this study include CF1C, CF2C, BF1B, BF2B. Each combination has been produced with four stitch variations. So, finally, sixteen combinations have been chosen and analyzed for quality performance tests.

Fig. 1. Stitch variations

2.3. Methodology

raw material procurement

weaving

needle punching

quality evaluation

acrylic fiber, bamboo yarn, cotton fabric

bamboo

270 GSM acrylic fiber,370 GSM acrylic fiber

CF1C , BF1B , CF2C , BF2B

product development

S1CF1C,S2CF1C,S3CF1C,S4CF1C

S1BF1 B,S2BF1 B.S3BF1 B,S4BF1B

S1 CF2C,S2CF2C,S3CF2C,S4CF2C

S1BF2B,S2BF2B,S3BF2B,S4BF2B -► comforter

Type of Combination Material used

CF1C - Cotton 270GSM acrylic felt cotton

CF2C - Cotton 370GSM acrylic felt cotton

BF1B - Bamboo 270GSM acrylic felt bamboo

BF2B Bamboo 370GSM acrylic felt bamboo

S1CF1C Vertical cotton 270GSM acrylic felt cotton

S2CF1C Karo step cotton 270GSM acrylic felt cotton

S3CF1C Sewn through box cotton 270GSM acrylic felt cotton

S4CF1C Framed sewn through cotton 270GSM acrylic felt cotton

S1CF2C Vertical cotton 370GSM acrylic felt cotton

S2CF2C Karo step cotton 370GSM acrylic felt cotton

S3CF2C - Sewn through box cotton 370GSM acrylic felt cotton

S4CF2C - Framed sewn through cotton 370GSM acrylic felt cotton

S1BF1B - Vertical bamboo 270GSM acrylic felt bamboo

S2BF1B - Karo step bamboo 270GSM acrylic felt bamboo

S3BF1B Sewn through box bamboo 270GSM acrylic felt bamboo

Type of Combination Material used

S4BF1B - Framed sewn through bamboo 270GSM acrylic felt bamboo

S1BF2B - Vertical bamboo 370GSM acrylic felt bamboo

S2BF2B - Karo step bamboo 370GSM acrylic felt bamboo

S3BF2B - Sewn through box bamboo 370GSM acrylic felt bamboo

S4BF2B Framed sewn through bamboo 370GSM acrylic felt bamboo

SOURCING

The acrylic fiber is sourced from Delhi.

The bamboo yarn is sourced from Pallava textile, Erode.

The cotton fabric is sourced from Erode.

2.4. Weaving

2.4.1. Felt manufacturing

A needle punched nonwoven is a fabric made from webs or batts of fibers where some of the fibers have been driven upward or downward by barbed needles. This needling action interlocks fibers and holds the structure together by friction forces.

Binding point is a set of fibers with various orientations, which are bonded by friction forces. In needle punching the bonding of the fiber web is the result of intertwining of the fibers and of the inter fiber friction caused by the compression of the web.

Fig. 2. Principle of Needle punching

The web is passed over a feed table, throw the drawing in rollers and via feed rollers, the web is fed to needling area. Here, the web is repeatedly punctured or perforated by a battery of needles and reoriented. This operation is carried out several times a minute. In modern machines it is carried out around 2000 strokes per minute. When the needling is done from above, as shown, the web is pressed against the lower boss, also known as the needle to throat plate; flat bed. The upper plate is called stripping plate or holding down plate.

As the needle return, the fibers remain in their new position virtually unchanged since the barbs only face in one direction. The deliver rollers transport the needle web from the needle zone. The material feed can be either intermittent or continues.

Fig. 3. Phases of Needle Punching Mechanism - caption

Table 3. Stich variations Illustrations

STICH TYPE Cotton 270 GSM Felt cotton Cotton 370 GSM Felt Cotton Bamboo 270 GSM Felt Bamboo Bamboo 370 GSM Felt Bamboo

Vertical S1CF1C S1CF2C S1BF1B S1BF2B

Karo Step S2CF1C S2CF2C S2BF1B S2BF2B

Sewn Through S3CF1C S3CF2C S3BF1B S3BF2B

Framed Sewn Through S4CF1C S4CF2C S4BF1B S4BF2B

To achieve the desired compression and bonding, it is common practice to have several needling zones in a row, one after another, with different needle settings and direction of stitching.

3. Testing

3.1. Seam strength test (ASTM D1683)

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The British standard test for seam slippage is a test of the second type. Five warp and five weft specimens each 100 mm X 350 mm are used. Each sample is folded 100 mm from one end and a seam is sewed 20 mm from the fold line using the special sewing thread and sewing machine settings which are detailed in the standard. The layout of the sample is shown after sewing the folded part of the fabric is cut away 12 mm from the fold line leaving the seam 8 mm from the cut edge. A standard strength tester equipped with 25 mm grab test jaws is used, the gauge length is set to 75 mm.

Just before the test the sample is cut into two parts one with the seam and one without it but with each part containing the same set of warp or weft threads. The sample without a seam is first stretched in the tensile tester up to a load of 200N and a force elongation curve drawn. The matching sample with the seam is then tested in the same way making sure that the force elongation curve starts from the same zero position. The horizontal separation between the curves is then due to opening of the seam.

In order to find the force required to open the seam at a given distance, the separation of the curves at a force of 5 N is measured and this distance is added to the seam opening specified (usually 6mm but

Fig. 4. Seam strength specimen

some specifications require 5 mm) making appropriate allowance for the horizontal scale of the chart. Next the point on the curves where there is a separation of this distance is located and the value of load at this point is read off the chart. If the curves do not reach the specified separation below 20ON, then the result is recorded as 'more than 20ON'.

3.2. Comforter loft property

Comforters are filled with layers of material such as polyester batting, down feathers, wool, or silk. Comforters also can be made out of fur, usually with a backing of satin or silk. The loft of the filling determines the weight as well as the level of insulation. The comforter is stitched or quilted to secure the filling and keep it evenly distributed. This test method is designed to measure the loft of a comforter in pre-wash and post wash conditions.

A comforter is taken from its packaging, shaken, laid flat on a hard surface and allowed to condition for a minimum of 15 minutes. A rigid, lightweight item such as a wooden yardstick or a piece of foam-core board is set on top of the comforter and at least 28 in. is on top of the comforter and at least 1.5 in. overlaps the edge of the comforter. Using a metal ruler, technician measures the distance from the table top to the bottom of the rigid item at the edge of the comforter. This measurement is performed along the comforter's edge at the mid-point between two corners. The point of measurement is clearly marked. This procedure is then repeated along the remaining three sides of the comforter. The four measurements are averaged and reported as pre-wash loft. The comforter is laundered according to the labelled care instructions and measuring process is repeated at the same points previously marked. The averaged measurement, taken after washing is reported as after wash loft.

Metal ruler with markings of 1/32 inch and a flat lightweight rigid object are used. Suitable items include rigid wooden yardsticks or pieces of foam core board measuring at least 30 inch in length.

Pre-wash measurement removes comforter from packaging. Shake comforter and lay flat in single layer tabletop. The edge of the comforter being measured must be no closer than 3 inches from the

edge of the table. Remaining edges may hang over tabletop if size requires. Leave the comforter in this condition for a minimum of 15 minutes.

Post-wash measurement removes comforter from dryer. If comforter is to be stored for a period of time after washing and before measuring, loosely fold and do not compress. Repeat steps as above.

Loft measurement is determined by placing the rigid lightweight object onto the comforter surface, so that approximately 28 inches are on the comforter and the remainder protrudes over the edge. Measure to the nearest of 1/32 inch the distance from the bottom of the light weight rigid object to the top of the table. Mark the spot on the comforter from which the measurement was taken. Record this measurement. The comforter is measured at the mid-point between two corners, using the method described above. The measuring process is repeated on remaining sides resulting in a total of four measurements. These four measurements are recorded and averaged. The average is reported as comforter loft. Wash measurement steps are repeated after the comforter has been laundered. Measurements are taken at the same mid-points marked as above. This average is reported as after wash comforter loft.

4. Product development

4.1. Comforter

Cut the cotton fabric of length 60'' and width 50'' which has been used as outer layer. Cut the felt three times with length 60'' and width 17''which has been used as middle layer. Place the cotton fabric and felt like a sandwich. Now start giving sewn thru stitch through the length of the fabric. The edges have been finished with piping.

This chapter depicts the results of mechanical and physical properties of developed samples like air permeability, water vapor permeability, abrasion resistance, comforter loft property test, thermal conductivity, seam strength test and tensile strength test. They are done according to the requirements of the comforter which is developed.

5. Results and discussion

5.1. Comforter

5.1.1. Air permeability test -ASTM D737-04(2008) E2 Standard

The resistance values (R) as noted from KES air permeability tester are as follows in table below.

The test results are shown in a bar graph below.

Table 4. Air permeability test

S.No Variation Air permeability(c3cm2s)

1 CF1C 10.92

2 CF2C 10.73

3 BF1B 37.74

4 BF2B 33.66

5 Commercial 40.43

Fig. 5. Air permeability test

Inference

Since cross section of the bamboo fibre has micro pores, it allows more air to pass through it easily. So, air-permeability of bamboo felt combination is higher than cotton felt combination. So, as far as comforter is concerned air permeability is not at all required, only air entrapment is required in order to retain heat inside the fabric. So, this bamboo felt combination is not appropriate for development of comforter. If the fabric is permeable to air, then heat will not get retained by the fabric layer, so, the required level of warmness which the comforter is expected to provide will not be achieved.

5.1.2. Water vapor permeability Test - BS 7209 Standard

The BS standard was used to assess the water vapor permeability of commercially available and developed sample and results are tabulated below.

Table 5. Water vapor permeability

S.No Variation Water vapor permeability(g/m2/day)

1 CF1C 1469.5

2 CF2C 1141.4

3 BF1B 2349

4 BF2B 1890.4

Fig. 6. Water vapor permeability test

Inference

Since cross section of the bamboo fibre felt combination has micro pores, it allows more water vapor to pass through it easily. So, water vapor permeability of bamboo felt combination is higher than cotton felt combination. So, as far as comforter is concerned water vapor permeability is not at all required, only air entrapment is required in order to retain heat inside the fabric. So, this bamboo felt combination is not appropriate for development of comforter. If the fabric is permeable to water, then heat will not get retained by the fabric layer, so, the required level of warmness which the comforter is expected to provide will not be achieved.

5.1.3. Abrasion resistance test -BS 5690 Standard

The BS standard was used to assess the abrasion resistance of commercially available and developed sample and the results are tabulated below.

Table 6. Abrasion resistance

S.No Variation Weight loss %

1 CF1C 0.18

2 CF2C 0.159

3 BF1B 2.7

4 BF2B 1.015

5 Commercial 0.263

Fig. 7. Abrasion resistance

Inference

The Weight loss % is higher for bamboo fabric and felt combination when compared against cotton fabric felt combination and also with commercial product. So, this in-turn reveals that the cotton fabric and felt combination has more abrasion resistance than bamboo fabric and felt combination. This is because as we are the consumers of this comforter. During sleeping the outer fabric layer in the comforter will get abraded with our human body according to different postures of our sleep. So, this will result in weight loss and the required amount of comfort and resiliency will be lost. So, as far as the testing result is concerned the cotton fabric and felt 2 combination the weight loss is less, so, this combination is highly required for our comforter.

5.1.4. Thermal conductivity (Lee's disc method) Cotton 270GSM acrylic felt cotton

Table 7. Thermal conductivity of stitch variations in CF1C

S.No Variation Thermal conductivity(WK -1 m -1)

1 S1CF1C 0.0465

2 S2CF1C 0.0574

3 S3CF1C 0.03978

4 S4CF1C 0.0504

Cotton 370GSM acrylic felt cotton

Table 8. Thermal conductivity of stitch variations in CF2C

S.No Variation Thermal conductivity(WK -1 m -1)

1 S1CF2C 0.03338

2 S2CF2C 0.044

3 S3CF2C 0.0201

4 S4CF2C 0.02993

Bamboo 270GSM acrylic felt bamboo

Table 9. Thermal conductivity of stitch variations in BF1B

S.No Variation Thermal conductivity(WK -1 m -1)

1 S1BF1B 0.0493

2 S2BF1B 0.0607

3 S3BF1B 0.05077

4 S4BF1B 0.06307

Bamboo 370GSM acrylic felt bamboo

Table 10. Thermal conductivity of stitch variations in BF2B

S.No Variation Thermal conductivity(WK -1 m -1)

1 S1BF2B 0.03769

2 S2BF2B 0.0537

3 S3BF2B 0.04639

4 S4BF2B 0.0441

The thermal conductivity value for the commercial product is 0.3321 WK -1 m -1.

Fig. 8. Thermal conductivity

Inference

From the graph and test results we confirm that the thermal conductivity values are very low for S3CF2C combination when compared with other fabric combinations of all stich variations and also the thermal conductivity of commercial comforter is very high. So, this reveals that the thermal insulation value will be very high for S3CF2C combination which is highly required for comforter.

5.1.5. Thermal insulation Cotton 270GSM acrylic felt cotton

Table 11. Thermal insulation of stitch variations in CF1C

S.No Variation Thermal insulation

1 S1CF1C 0.111

2 S2CF1C 0.0821

3 S3CF1C 0.124

4 S4CF1C 0.1084

Cotton 370GSM acrylic felt cotton

Table 12. Thermal insulation of stitch variations in CF2C

S.No Variation Thermal insulation

1 S1CF2C 0.21

2 S2CF2C 0.165

3 S3CF2C 0.3177

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4 S4CF2C 0.1795

Bamboo 270GSM acrylic felt bamboo

Table 13. Thermal insulation of stitch variations in BF1B

S.No Variation Thermal insulation

1 S1BF1B 0.107

2 S2BF1B 0.069

3 S3BF1B 0.0884

4 S4BF1B 0.0749

Bamboo 370GSM acrylic felt bamboo

Table 14. Thermal insulation of stitch variations in BF2B

S.No Variation Thermal insulation

1 S1BF2B 0.167

2 S2BF2B 0.117

3 S3BF2B 0.128

4 S4BF2B 0.156

The thermal insulation value for the commercial product is 0.01033.

n 3:

fl 3

n ■ si

n 9 ■ S2

n i; L H _ n S3

n 1 . . 1 1 L I

S Pi U II

U,UJ ■ II ■ Commercial

u I I I I I CF1C CF2C BF1B BF2B Commercial

Fig. 9. Thermal insulation

Inference

Since air entrapment is more for sewn thru combination of 370 GSM felt with cotton as outer layer, the thermal insulation will be better for S3CF2C. The fibres in felt are more intact than in normal filling which causes poor thermal insulation in commercial product. So, with the use of felt the thermal property of comforter can be improved.

5.1.6. Seam strength test (ASTMD1683)

Table 15. Seam strength test

S.No Variation Seam strength(lbs)

1 CF1C 100

2 CF2C 140

3 BF1B 90

4 BF2B 165

SEAM STRENGTH(lbs)

140 - i

■ SEAM STRENGTH(lbs)

CF1C CF2C BF1B BF2B

Fig. 10. Seam strength test

Inference

From the graph, seam strength of the bamboo fabric and felt 2 combination is higher when compared with other three-layer combinations. And, also, more the weight of felt higher is the seam strength. Also, as far the graph results are concerned the cotton felt 2 cotton combination is also having more seam strength and occupies the second position.

Table 16. Tensile strength test (ASTM D5034)

S.No Description Tensile strength(lbs)

1 Cotton 125

2 Bamboo 120

3 270 Grams/square metre felt 205

4 370 Grams/square metre felt 240

Fig. 11. Tensile strength test

Inference

From the graph, tensile strength of the cotton fabric layer and felt 2 combination is higher, when compared with other layer combinations. And, also, the more the weight of felt higher is the tensile strength.

5.1.7. Comforter loft property test (CTL test method)

The comforter loft variation for 370 gsm felt is -0.0393 inches and for 270 gsm felt is -0.01968 inches. The comforter loft variation for commercial product is +0.0787 inches.

Inference

Since the felt structure holds the fibres strongly than normal filling, the loft variation is better for comforters using felt.

6. Conclusion

1. In this project, the various physical and mechanical properties such as air permeability, water vapor permeability, abrasion resistance, thermal insulation, seam strength, tensile strength and comforter loft property of both commercial and developed samples were analyzed. They are done according to the international standards and the results are compared.

2. The cross section of the bamboo fiber has micro pores, it allows more air to pass through it easily. So, air-permeability and water vapor permeability of bamboo is higher than cotton and the commercially used fabric. Since cross section of the bamboo fibre has micro pores, it allows more air to pass through it easily. So, air-permeability of bamboo felt combination is higher than cotton felt combination. So, as far as comforter is concerned air permeability is not at all required, only air entrapment is required in order to retain heat inside the fabric. So, this bamboo felt combination is not appropriate for development of comforter. If the fabric is permeable to air, then heat will not get retained by the fabric layer, so, the required level of warmness which the comforter is expected to provide will not be achieved.

3. The Weight loss % is higher for bamboo fabric and felt combination when compared with cotton fabric felt combination and, also, with commercial product. So, this in-turn reveals that the cotton fabric and felt combination has more abrasion resistance than bamboo fabric and felt combination. This is because as we are the consumers of this comforter. During sleeping the outer fabric layer in the comforter will get abraded with our human body according to different postures of our sleep. So, this will result in weight loss and the required amount of comfort and resiliency will be lost. So, as far as the testing result is concerned the cotton fabric and felt 2 combination the weight loss is less, so this combination is highly required for our comforter.

4. From the graphs and test results we confirm that the thermal conductivity values are very low for S3CF2C combination when compared with other fabric combinations of all stich variations and, also, the thermal conductivity of commercial comforter is very high. So, this reveals that the thermal insulation value will be very high for S3CF2C combination which is highly required for comforter.

5. The thermal conductivity values are very low for S3CF2C combination when compared with other fabric combinations of all stich variations and also the thermal conductivity of commercial comforter is very high. So, this reveals that the thermal insulation value will be very high for S3CF2C combination which is highly required for comforter.

6. Since air entrapment is more for sewn thru combination of 370 GSM felt with cotton as outer layer, the thermal insulation will be better for S3CF2C. The fibres in felt are more intact than in normal filling which causes poor thermal insulation in commercial product. So, with the use of felt the thermal property of comforter can be improved.

7. Seam strength of the bamboo fabric and felt 2 combination is higher. When compared with other three-layer combinations. And, also, the higher the weight of felt higher the seam strength. Also, as far as the graph results are concerned the cotton felt 2 cotton combination is also having more seam strength and occupies the second position.

8. Tensile strength of the cotton fabric layer and felt 2 combination is higher, when compared with other layer combinations. And, also, the more the weight of felt higher the tensile strength.

9. Since the felt structure holds the fibres strongly than normal filling, the loft variation is better for comforters using felt.

10. The final product has been made with this combination.

11. When compared with commercial product, comforter developed by using felt shows better performance.

References

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