CC BY
5
UDC 677.027
DOI: https://doi.org/10.24412/2079-7958-2024-1-64-70
Применение золь-гель технологии для создания текстильных материалов с пониженным пропусканием ближнего инфракрасного света
Мелани Якубик Борис Малтиг
Нижнерейнская высшая школа прикладных наук, факультет текстильных и швейных технологий, Германия
Аннотация. Золь-гель технология является универсальным методом функционализации текстильных материалов. Данная работа посвящена использованию промышленного золь-гель продукта в сочетании с ИК-поглотителем для создания текстиля с пониженным пропусканием ближнего инфракрасного света (БИК-свет). Золь-гель покрытия с повышенным содержанием поглотителя ИК-излучения наносятся на хлопчатобумажные и полиэфирные ткани. Достигается равномерное распределение покрывающих веществ на текстильных тканях. Используемые аналитические методы: сканирующая электронная микроскопия (СЭМ), электронно-дисперсионная спектроскопия (ЭДС), оптическая трансмиссионная спектроскопия в диффузионных устройствах и измерения тепла с помощью инфракрасной тепловой камеры. Нанесенные покрытия приводят к значительному снижению пропускания в оптическом диапазоне ближнего инфракрасного света (от 700 до 1400 нм). Кроме того, улучшаются свойства теплопоглощения произведенного текстиля, а также свойства сохранения тепла. Таким образом, можно констатировать, что реализованные материалы могут обеспечить определенную защиту от инфракрасного света. Кроме того, их можно также применять в качестве материалов для аккумулирования тепла. Такой текстиль двойного назначения может найти применение в верхней одежде для зимних условий, где желательно сочетание защиты от УФ- и ИК-излучения, которое идеально дополняется согревающим эффектом за счет накопления тепла от поглощения ИК-излучения.
Ключевые слова: инфракрасный свет, пропускание, золь-гель, покрытие, хлопок, полиэстер. Информация о статье: поступила 03 июня 2023 года.
Статья подготовлена по материалам доклада Международной научно-технической конференции «Инновации в текстиле, одежде, обуви (1СТА1-2023)».
A sol-gel approach for realization of textiles with reduced transmission for NIR light
Melanie Jakubik Hochschule Niederrhein, University of Applied Sciences,
Boris Mahltig Faculty of Textile and Clothing Technology, Germany
Abstract. Sol-gel technology is a versatile method for the functionalization of textiles. This study reports on the use of an industrial sol-gel product in combination with an IR absorber to create textiles with a reduced transmission for near infrared light (NIR light). Sol-gel coatings with increasing content of IR absorber are applied on cotton and polyester fabrics. A regular distribution of the coating agents on the textile fabrics is reached. Analytical methods used are scanning electron microscopy (SEM), electron dispersive spectroscopy (EDS), optical transmission spectroscopy in diffusive arrangements and heat measurements by infrared heat camera. The applied coatings lead to a significant decrease of transmission in optical range of near infrared light (700 nm to 1400 nm). Further, heat up-take properties of the produced textiles are improved as well as the heat keeping properties. Finally, it can be stated that the realized materials can support a certain protection against infrared light. Additionally, they can be also applied as heat collecting materials. Such dual functional textiles could lead to applications in out-door clothes for winter situation there the combination of protection against UV and IR light is wished and ideally combined with a warming effect by heat collections from absorbing of IR light. Keywords: infrared light, transmission, sol-gel, coating, cotton, polyester. Article info: received June 03, 2023.
The article was prepared based on the report of the International Scientific and Technical Conference "International Conference on Textile and Apparel Innovation ICTAI-2023".
Textiles are excellent materials to support radiation protection and light management functions. In most applications this is related to the protection against UV light or to manipulate the interaction with visible light (Sayed, U., Tiwari R. and Dabhi, P., 2015; Maity, S., Singha, K., Debnath, P. and Singha, M., 2013). In contrast the interaction of textiles with infrared light (IR light) are less considered. In this field special camouflage materials are reported (Rubeziene V., Padleckiene I., Baltusnikaite J. and Varnaite, S., 2008). Further, heat collecting textiles and textiles with lower transmission against IR light are reported, which are supporting a certain protection against IR light (Viola, W., Zhao, P. and Andrew, T.L., 2023; Mahltig, B., Zhang, J., Wu, L., Darko, D., Wendt, M., Lempa, E., Rabe, M. and Haase, H., 2017). It should be reminded that additional to the well-known negative effects of UV light for the human health also the exposure of human skin by IR light can lead to disadvantageous effects as accelerated skin ageing (Barolet, D., Christiaens, F. and Hamblin, M.R., 2016; McDaniel, D., Farris, P. and Valacchi, G., 2018). With this background the current study is reporting on a sol-gel approach for realization of textiles with reduced transmission for near infrared light (NIR
light). By this sol-gel approach silica based coatings are applied which are modified by an inorganic IR absorber. Applications are done on two different types of fabrics -cotton or polyester. The used sol-gel chemical is isysHPX supplied by the German company CHT (Tübingen). IsysHPX is an uncolored liquid. As inorganic IR absorber the chemical Calorsil is used which is also supplied by CHT (Tübingen, Germany). Colorsil exhibit a dark blue coloration and on microscopic scale is has a fine powder structure (Figure 1). By electron dispersive spectroscopy (EDS spectroscopy), the main chemical components for Calorsil found are oxygen and tin. This IR absorber is mainly built up by tin oxide components. Additional indium oxide may be part of this product but indium is difficult to detect by EDS methods, if samples also contain the chemical element tin. Further, around 1 % carbon is determined on Calorsil which could be part of an organic compound added to the recipe to improve recipe properties. For application of both compounds it is important, that the component isysHPX exhibit an acidic pH and Colorsil has an alkaline pH. To combine them the pH of isysHPX is increased by adding sodium hydroxide solution drop wise. Doing this the liquid isysHPX starts to gel and the
Figure 1 - Microscopic image (left) and EDS-spectrum (right) of Colorsil material. In the EDS-spectrum the chemical elements related to the signals are indicated
Colorsil can be homogeneously distributed into the gel. The Colorsil concentration is set in the range from 1wt-% to 15wt-%. This gel is used as coating agent on the textiles. Drying and fixation is done at 120°C. Analytical methods used for the investigation of the coated textiles are scanning electron microscopy (SEM), electron dispersive spectroscopy (EDS), optical transmission spectroscopy
in diffusive arrangements and heat measurements by infrared heat camera.
The applied sol-gel materials are regularly distributed on the textile surfaces as shown by SEM images recorded in different magnifications (Figures 2 and 3). Due to the rougher structure of the cotton fabric, the used cotton materials take up more of the applied sol-gel recipe.
Figure 2 - Microscopic images of cotton fabric untreated and after different coatings. Images with low magnification are shown on the left side and with high magnification on right side
Figure 3 - Microscopic images of polyester fabric untreated and after different coatings. Images with low magnification are shown on the left side and with high magnification on right side
The optical transmission of realized textile samples is recorded for the spectral range from 220 to 1400 nm (Figure 4). Here the diffusive transmission is determined using an integrating sphere. Also, for UV light (range 220 to 400 nm) and visible light (range 400 to 700 nm) a decrease in optical transmission can be determined after the sol-gel coating with the IR absorber are applied.
A significant decrease in transmission for near infrared light in the spectral range from 700 to 1400 nm can be also determined. However, for a significant decrease in transmission the content of IR absorber has to be 10 % or more in the coating recipe. The effect is stronger for the application on cotton fabrics (compared to the polyester fabrics), probable because of the higher up-take of the
wavelength [nm] wavelength [nm]
Figure 4 - Optical spectra of diffusive transmission shown for fabrics coated with increasing amount of IR absorber.
Cotton fabrics (left) and polyester fabrics (right)
recipe by the rougher cotton fabric.
As additional property the heat up-take capability is determined for the realized samples. Infrared radiation is also known as heat radiation and their up-take by an IR absorber should lead to an enhanced warming of the samples. Such a warming can be determined as increased temperature in case of exposition to a source for IR light (as an IR lamp). In current investigations such a temperature increase in case of IR illumination is determined with a heat camera over a duration of six minutes. The starting temperature is set to around 26 °C and the temperature increase is presented as difference to this starting temperature as function of the content of IR absorber in the applied coating (Figure 5). The heat up-take increases as function of IR absorber content in the coating. For the coatings on the cotton fabrics, this effect can be even determined for the lowest investigated content of IR-absorber of 1 wt-%. Figure 5 shows the temperature increase of the samples after two minutes and six minutes of heating by IR lamp. For most samples, the temperature increase is for both durations nearly similar, so the equilibrium of heat up-take and cooling process is almost reached after the short duration of two minutes.
Additional to the heat up-take capability, also the heat keeping properties are determined by recording the duration which is necessary to cool down the samples to the original temperature of around 26 °C. For this, the
■ 1 I 1 I 1 I 1 I 1 I 1 I 1 I 1 I 1 I 1 I 1 I 1 I 1 I 1 I 1 I
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 content of IR absorber [%]
Figure 5 - Heat up-take shown for fabrics coated with increasing amount of IR absorber. The heat up-take is presented as temperature increase after placement under a heat lamp for two or six minutes
cooling duration is measured after heating of the samples for six minutes with the IR lamp. This cooling duration increases directly as function of IR absorber content in the coating recipe (Figure 6). Significant effects are gained if the IR absorber content is 5 % or higher. For this, it is clear not only the heat up-take capability can be enhanced by the applied coating - also the capability to hold the once up-taken heat is improved.
Finally, it can be stated that the used sol-gel recipes can be used as coating agents on textile fabrics to realize materials with offer a certain protection against infrared light. Additionally, these coated textiles can be also applied as heat collecting materials. Such dual functional textiles could lead to applications in out-door clothes for winter situation there the combination of protection against UV and IR light is wished and ideally combined with a warming effect by heat collections from absorbing of IR light. These are interesting approaches for possible application. To make the next steps, further fastness properties of the coating and an evaluation according to eventual environmental issues have to be done.
Figure 6 - Cooling duration after deposition of samples under a heat lamp for six minutes
REFERENCES
Barolet, D., Christiaens, F. and Hamblin, M.R. (2016). "Infrared and skin: Friend or foe,"Journal of Photochemistry and Photobiology B: Biology, vol. 155, pp. 78-85.
Mahltig, B., Zhang, J., Wu, L., Darko, D., Wendt, M., Lempa, E., Rabe, M. and Haase, H. (2017). "Effect pigments for textile coating: a review of the broad range of advantageous functionalization,"Journal of Coatings Technology and Research, vol. 14, pp. 35-55.
Maity, S., Singha, K., Debnath, P. and Singha, M. (2013). Textiles in electromagnetic radiation protection,"Journal of Safety Engineering, vol. 2, pp. 11-19.
McDaniel, D., Farris, P. and Valacchi, G. (2018). "Atmospheric skin aging-Contributors and inhibitors,"Journal of Cosmetic Dermatology, vol. 17, pp. 124-137.
Rubeziene V., Padleckienè I., Baltusnikaitè J. and Varnaitè, S. (2008). "Evaluation of camouflage effectiveness of printed fabrics in visible and near infrared radiation spectral ranges," Mater Sci-Medzg, vol. 14, pp. 361-365.
Sayed, U., Tiwari R. and Dabhi, P. (2015). "UV protection finishes on textile fabrics," Int. J. Adv. Sci. Eng. vol. 13, pp. 56-63.
Viola, W., Zhao, P. and Andrew, T.L. (2023). "Solar thermal textiles for on-body radiative energy collection inspired by polar animals," ACS Applied Materials & Interfaces, vol. 15, pp. 19393-19402.
Информация об авторах
Information about the authors
Мелани Якубик
Бакалавр наук и магистр технических наук (в области текстильной промышленности), научный сотрудник, Нижнерейнская высшая школа прикладных наук, факультет текстильных и швейных технологий, Германия. E-mail: [email protected]
Melanie Jakubik
Bachelor of Science and Master of Science (both degrees in Textile Technology), Hochschule Niederrhein, University of Applied Sciences, Faculty of Textile and Clothing Technology, Germany.
E-mail: [email protected]
Борис Малтиг
Профессор, Нижнерейнская высшая школа прикладных наук, факультет текстильных и швейных технологий, Германия.
E-mail: [email protected]
Boris Mahltig
Full Professor, PhD, Hochschule Niederrhein, University of Applied Sciences, Faculty of Textile and Clothing Technology, Germany.
E-mail: [email protected]
