AZ9RBAYCAN KIMYA JURNALI № 4 2018 ISSN 2522-1841 (Online)
ISSN 0005-2531 (Print)
UDC 541.48-143:542.61
EXTRACTION ENNOBLEMENT OF DIESEL DISTILLATE AND ITS CLOSE-CUT FRACTIONS
M.J.Ibrahimova, S.A.Seyidova, S.G.Aliyeva, H.D.Huseynov, V.A.Naghiyev, A.B.Khalilov, S.F.Ahmadbayova, S.Sh.Huseynova
Y.HMammadaliyev Institute of Petrochemical Processes, NAS of Azerbaijan
The results of the studies, carried out on the initial diesel distillates, and also raffinates and extracts, obtained by their extractive purification in the presence of ionic liquid on the basis of N-methylpyrrolidone and acetic acid as a selective solvent are presented. Hydrocarbon compositions of the raffinate and extract, obtained by selective purification of diesel distillate and its close-cut fractions has been determined by IR spectral analysis. Advantages and prospects of used ionic liquid have been presented in comparison with N-methylpyrrolidone in the processes of selective purification of diesel distillate.
Keywords: ionic liquid, extraction, extractant, distillate, diesel fuel, selective solvent, raffinate, extract.
Introduction
Currently, extraction method for selective purification of petroleum fractions is being actively developed. Selective purification provides removal of the components from the petroleum fractions, having negative effects on exploitation properties of commercial petrochemicals, obtained on their basis. Unintended components in the target product include poly-cyclic aromatic and naphthene-aromatic hydrocarbons with short lateral chains, sulphidic and nitrogen compounds and also resinous substances. The depth and selectivity of the extraction purification of the raw material is determined by dissolving power, as well as the selectivity of the solvent used - the extractant selected in accordance with the requirements for the quality of the product obtained, i.e., the group hydrocarbon composition of the raw material to be purified.
Among all types of commercial petroleum products, diesel fuel (trucks, railways, agricultural machinery etc.) occupies a special place, which is connected with an increase in the volume of car parks using diesel fuel. In particular, the volume of diesel fuel production in Russia in the period until 2030 should be 106-111 million tons per year [1].
Increasing demand for diesel fuel causes toughening the requirements for its quality, which proves the need to develop the processes
that permit to obtain environmentally friendly diesel fuels meeting modern and prospective requirements of European standards. In this aspect, a special attention is paid to the content of sulphur-containing compounds and polycyclic aromatic hydrocarbons in the fuel composition, as well as to the cetane number of fuel.
Accordingly, for improving fuels quality, in particular, diesel one, in recent years, along with hydrogenation methods of purification, extraction methods have been successfully applied using various compositions as a selective solvent [2-5]. Since, hydrofining method makes possible significant reduction in diesel fuel sulphur content, but in this case, aromatic hydrocarbons aren't reduced to the desired level.
The extractive method of purification differs both by the simplicity of technological implementation and possibility of simultaneous removal of the above-mentioned undesirable components from the composition of studied raw materials; at the same time, cetane number of diesel fuel produced is also increased. In the known methods for the extraction of petroleum fractions, organic solvents such as phenol, furfural, N-methylpyrrolidone, morpholine, sul-folane, aniline, diethyl ketone are widely used, they are characterized by high selectivity, but these extracts are toxic ones.
In this regard, the development of conditions for extractive purification of diesel distil-
late using non-toxic solvents, ionic liquids (IL) is a pressing task of oil refining.
Application of ionic-liquid compositions in the processes of extractive purification of oil fractions is presented in [6-9]. The researches results of desulphurization of gasoline (desul-phurization degree - 30%) and diesel fuel by the method of extractive purification in the presence of IL as a selective solvent are presented in [10].
The usefulness of IL in the processes of selective purification of diesel distillate by extraction method is revealed by the cycle of systematic studies carried out in academician Y.Mammad-aliyev Institute of Petrochemical Processes of Azerbaijan National Academy of Sciences [11, 12]. In particular, it was shown that aromatic hydrocarbons in the distillate are decreased from 16.5 to 10.5 mas%, and sulphur - from 0.089 to 0.034 mas% by the IL on the basis of formic acid and aniline or morpholine as a result of selective purification of diesel fuel produced in Heydar Aliyev Baku Oil Refinery. Simultaneously, decrease in the content of resinous compounds was observed, which is confirmed both by the clarity of the purified diesel fraction and decrease in its specific gravity and refractive index as compared with the initial one.
High efficiency of using IL on the basis of N-methylpyrrolidone and formic or acetic acids as extracts is revealed in the subsequent studies [13].
Experimental part
This article deals with the results of the studies carried out on the raffinate and extract phases compositions obtained by selective purification of diesel distillate (DD) produced in Heydar Aliyev Baku Oil Refinery, as well as the fractions isolated by distillation of this distillate at Engler plant using ionic liquids on the basis of N-methylpyrrolidone and acetic acid as selective solvent.
Determination of the parameters of the initial DD and extracted fractions (Table 1) reveals that DD at a boiling point below 2500C is characterized by a low content of aromatic and sulphur-containing compounds relatively than the original distillate and fractions with boiling points of 250-3000C and 300-3450C.
Table 1. Properties of diesel distillate and extracted fractions
Properties Diesel distillate Extracted fractions of DD
I frac. II frac. III frac.
Fractional composition, 0C bp. e.b. 191 350 191 250 250 300 300 345
Yield, mas% - 21 46 29
Kinematic viscosity, mm2/s at 200C 6.47 - - -
Refractive index, n20 1.4629 1.4464 1.4619 1.4719
Density at 200C, kg/m3 852.3 850.2 849.6 878.7
Composition: aromatic hydrocarbons , mas% sulphur, ppm 12 983 8 596 10 789 12 1055
Extractive purification of initial DD and extracted fractions was carried out at the weight ratios of: raw material:IL equal to 1:2, extraction temperature - 22-250C, and duration of the components contact - for 1 h. Purification selectivity and qualitative parameters of the raffinates and extracts obtained by selective purification of DD and corresponding fractions are set into Table 2.
Table 2. Properties of diesel fuel and extracted fractions after extractive purification_
Yield, mas% Raffinate indices
Raw material raffinate extract Kinematic viscosity, m2/s Aromatic hydrocarbons , mas%, Sulphur content, ppm Density, i /3 kg/m Refractive index, O
DD 78.83 18.1 6.62 8.0 577 834.4 1.4636
I fr. 80.0 19.5 3.37 5.0 353 823.7 1.4524
II fr. 81.33 18.2 5.63 6.0 565 835.2 1.4590
III fr. 91.2 8.1 5.57 8.0 844 847.7 1.4702
As is evident from the results, the yield of DD purified under these conditions amounts to 78.83 mas%. The residual aromatic content in the resulting raffinate is 8.0 mas%, sulphur -577 ppm. The yield of raffinates obtained by selective purification of diesel distillate above fractions by the above-mentioned ionic liquid varies within the range of 80.0-91.2 mas%. Dearomatization degree of the I fraction of DD
is 37.5 mas% with a residual aromatic content in the raffinate of 5.0 mas%. Dearomatization degree of the II fraction is higher - 40 mas% than initial DD and the I fraction. The residual aromatic content amounts to 6.0 mas%.
The highest desulphurization degree is observed in the extractive purification of initial DD and the close-cut fraction obtained on its basis with boiling point of 191-2500C. In particular, the residual sulphur content in the raffinate on the basis of the long distillate of DD with boiling point of 191-3450C amounts to 577 ppm with desulphurization degree of 41.3 mas %, and in the raffinate obtained by the extractive purification of the fraction with boiling point of 191-2500C - 353 ppm with desulphurization degree of 40.77 mas%. The lowest desulphurization degree is observed for the fraction of DD with boiling point of 300-3450C and amounts to 20 mas%.
The raffinate, obtained by the extractive purification of the I fr. of DD has the highest value of cetane number (c.n.=54).
The results are confirmed by comparative IR spectral analysis of DD identified as a raw material, extracted from diesel fractions, as well as the raffinates and extracts obtained as a result of selective purification in the presence of ionic-liquids. IR spectroscopic analysis of the samples was carried out by infrared Fourier spectrometer ALPHA of BRUKER (Germany) in the wave-frequency range of 600-4000 cm-1.
As is evident from Figure 1, IR spectra of DD and extracted fractions are characterized by the presence of similar absorption bands:
- bending (723, 1376, 1458 cm-1) and valence (2853, 2921, 2953 cm-1) vibrations of C-H-bond groups of CH3 and CH2;
- bending (699, 722, 742, 781, 807 or 710, 1604 cm-) vibration of C-H-bond of substituted benzene ring.
IR spectra of the relevant raffinates (Figure 2) obtained by ionic-liquid extraction are characterized by the presence of:
- bending (722, 1376, 1457 cm-1) and valence (2853, 2921, 2953 cm-1) vibrations of the C-H-bond of the CH3 and CH2 groups;
- bending 722, 813, 807, 1603 cm-1) vibrations of the C-H-bond of the substituted
benzene ring; however, in the IR spectra of raffinates, there is a significant decrease in the intensities of the absorption bands of the C-H-bond of the substituted benzene ring (807 and 1604 cm-1) in comparison with the IR spectra of the corresponding initial distillates. IR spectra of the extracts (Figure 3) obtained by ionic-liquid extraction are characterized by the presence of:
- bending (1376, 1455 cm-1) and valence (2854, 2921, 2952 cm-1) vibrations of C-H-bonds of CH3 and CH2 groups;
- bending (699, 744, 782, 810, 872, 1602 cm-1) vibrations of C-H-bond of the substituted benzene ring;
- as well as bending (956, 1032 cm-1) vibrations of C-H-bond belonging to CH2 group of naphthenes.
Comparison of IR spectra of diesel distillates, raffinates and extracts proves the change in the intensities of absorption bands of C-H-bond of substituted benzene ring in the region of 807 and 1604 cm-1.
In particular, IR spectra of raffinates reveal the decrease in the intensities of absorption bands related to the benzene ring, while in IR spectra of the extracts, on the contrary, the intensities of these absorption bands increase.
Calculated optical densities of absorption bands 1376, 1357, 1455, 1604, 1033 and 959, 970 cm-1, respectively, characterizing bending vibrations of C-H-bond of naphthenes methyl group and the CH bond of substituted benzene ring, as well as bending vibrations of methylene and methyl fragments CH bonds are set into Table 3.
As is seen, during the extractive purification, decrease in the concentration of aromatic hydrocarbons in the raffinate causes decrease in the index of absorption bands optical densities, which characterize the benzene ring from 0.006 to 0.001-0.002, depending on the raw material. Simultaneously, the optical densities of these absorption bands are significantly greater than 0.013-0.022 in the corresponding extracts.
The presence of absorption bands related to CH bond in CH2 groups of naphthenes is observed in IR spectra of the extract separated
from DD and the above-mentioned DD frac- aromatic hydrocarbons during extraction purifi-tions, and it reveals the removal of naphthene- cation by ionic-liquid composition.
tí
~1—I—I—I—I—I—I—I—1—I—1—I—1—1—I—I—I—1—I—I—I—I—I—I—I—
3800 3600 3400 3200 3000 2800 2600 2400 2200 2000 1800 1600 1400 1200 1000 800 600
Wave number, cm"1
Fig. 1. IR spectra of diesel distillates: initial DD (a), DD of the I fr. (b), DD of the II fr. (c), DD of the III fr. (d).
a
b
c
Wave number, cm-1
Fig. 2. IR spectra of the raffinates obtained on the basis of corresponding diesel distillates: on the basis of initial DD (a), on the basis of DD of the I fr. (b), on the basis of the II fr. (c), on the basis of DD of the III fr. (d).
Wave number, cm-1
Fig. 3. IR spectra of the extracts, obtained on the basis of corresponding diesel distillates: on the basis of initial DD (a), on the basis of DD of the I fr. (b), on the basis of the II fr. (c), on the basis of the III fr. (d).
Table 3. Optical densities of diesel distillates and corresponding raffinates and extracts obtained on their basis
Sample name D1376 D1458 D970 D1033 D1604
Initial diesel distillate 0.056 0.097 - - 0.007
Raffinate of initial diesel distillate 0.054 0.095 - - 0.001
Extract of initial diesel distillate 0.054 0.100 0.010 0.013 0.015
Diesel distillate of fr.191-2500C 0.058 0.103 - - 0.006
Raffinate of diesel distillate of fr.191-2500C 0.059 0.102 - - 0.001
Extract of diesel distillate of fr.191-2500C 0.055 0.104 0.003 0.006 0.013
Diesel distillate of fr. 250-300°C 0.060 0.105 - - 0.006
Raffinate of diesel distillate of fr. 250-300°C 0.060 0.104 - - 0.002
Extract of diesel distillate of fr. 250-300°C 0.060 0.106 0.004 0.008 0.018
Diesel distillate of fr. 300-3450C 0.063 0.109 - - 0.007
Raffinate of diesel distillate of fr. 300-3450C 0.061 0.105 - - 0.002
Extract of diesel distillate of fr. 300-3450C 0.064 0.109 0.005 0.010 0.022
Conclusions
Thus, the article presents the possibility of using ionic-liquid composition on the basis of N-methylpyrrolidone and acetic acid as an extractant in selective purification of diesel distillate instead of organic solvents, and it's considered advanced development of ecologically safe technologies for the production of diesel fuel.
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DÍZEL DÍSTÍLLATI УЭ ONUN DAR FRAKSÍYALARININ EKSTRAKSÍYA ÜSULU iLO
SECÍCÍ TOMiZLONMOSi
M.C.ibrahimova, S.A.Seyidova, S.Q.Oliyeva, H.C.Hüseynov, V.O.Nagiyev, O.B.Xalilov,
S.F.Ohmadbayova, S.§.Hüseynova
Maqalada dizel distillati va onun asasinda alinmli§ fraksiyalann N-metilpirrolidon va sirka tur§usu asasinda sintez edilmi§ ion maye tarkibdan segici halledici kimi istifada etmakla alinmi§ rafinat va ekstraktin karbohidrogen qrup tarkibinin iQ-spektral analizi üsulu ila tadqiqindan alrnmi§ naticalar verilmi§dir. Müqayisali olaraq qeyd edilmi§ tarkiblarin N-metilpirrolidonla segici tamizlanmasi prosesi hayata kegirilmi§ ion-maye tarkibdan ekstragent kimi istifadan maqsadyönlü va perspektiv oldugu müayyan edilmi§dir.
Agar sözlari: ion mayesi, ekstraksiya, ekstragent, distillat, dizel yanacagi, segici h3Üedici, rafinat, ekstrakt.
ЭКСТРАКЦИОННОЕ ОБЛАГОРАЖИВАНИЕ ДИЗЕЛЬНОГО ДИСТИЛЛЯТА И ЕГО
УЗКИХ ФРАКЦИЙ
М.Д.Ибрагимова, С.А.Сеидова, С.Г.Алиева, Г.Д.Гусейнов, В.А.Нагиев, А.Б.Халилов,
С.Ф.Ахмедбекова, С.Ш.Гусейнова
Приведены результаты исследований исходных дизельных дистиллятов, а также рафинатов и экстрактов, полученных экстракционной очисткой указанных дистиллятов с использованием в качестве избирательного растворителя ионной жидкости на основе N-метилпирролидона и уксусной кислоты. ИК-спектральным анализом установлены углеводородные составы рафината и экстракта, полученных селективной очисткой дизельного дистиллята и его узких фракций. Показаны преимущество и перспективность применения ионной жидкости по сравнению с N-метилпирролидоном в процессах селективной очистки дизельного дистиллята.
Ключевые слова: ионная жидкость, экстракция, экстрагент, дистиллят, дизельное топливо, избирательный растворитель, рафинат, экстракт.