Научная статья на тему 'Automated Precision Amplitudes and Phases Measurement of Polyharmonic Eddy Current Signals of Non-destructive Testing'

Automated Precision Amplitudes and Phases Measurement of Polyharmonic Eddy Current Signals of Non-destructive Testing Текст научной статьи по специальности «Электротехника, электронная техника, информационные технологии»

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Ключевые слова
algorithm / phase measurement / orthogonal method / measurement error / non-destructive testing / eddy current / multifrequency signal / polyharmonic signal / harmonics / алгоритм / вимiрювання фази / ортогональний метод / похибка вимiрювання / неруйнiвний контроль / вихровi струми / багаточастотний сигнал / гармонiки

Аннотация научной статьи по электротехнике, электронной технике, информационным технологиям, автор научной работы — Bazhenov V.G., Kalenychenko Yu.O., Ratsebarskiy S.S., Gloinik K.A.

The development of electronic systems like Field-Programmable Gate Array (FPGA) made them available for mass commercial use. This created conditions for the development and application of software and technical tools implemented on FPGA algorithms for fast processing of digital signals. Such solutions, in turn, opened up new opportunities for the spread of multi-frequency eddy current systems (МFЕС) for non-destructive testing (NDT) in the form of systems for simultaneous processing of digital signals of different frequencies, which allows MFEC to effectively compete with pulsed eddy current systems (PEC). This work presents a new algorithm for accurate digital measurement of the MFEC amplitude and phase of harmonic components of polyharmonic signals, which is implemented in hardware and software on FPGA. The measurement of the amplitude and phase of harmonic components is based on the method of orthogonal processing of digital signals, to increase the accuracy of which the necessity of fulfilling the condition of multiplicity of the sampling sequence to the size of the digital signal period has been proved. Compliance with this condition is achieved by adjusting the length of the sampling sequence, which in the proposed algorithm is performed before orthogonal processing. The influence of inaccuracy in setting the length of the sampling sequence on the size of measurement errors when determining the amplitude and phase of the harmonic components of the signal is simulated. As a result of the simulation, it was established that when the multiplicity condition is met, the measurement error significantly decreases, which indicates the high efficiency of our algorithm. The achieved accuracy of measuring the amplitude of harmonic components and the phase of polyharmonic signals due to the given hardware and software implementation of the algorithm makes it possible to create inexpensive, compact, scalable automated digital systems, the measurement data of which can be used both to determine the individual characteristics of the object and to reconstruct three-dimensional images, i.e. in tomographic systems.

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Автоматизоване прецизiйне вимiрювання амплiтуд i фаз полiгармонiйних сигналiв вихрострумового неруйнiвного контролю

Розвиток електронних систем в останнi роки, таких як програмованi логiчнi iнтегральнi схеми (FieldProgrammable Gate Array, FPGA), зробив їх доступними для масової комерцiйної експлуатацiї. Це створило умови для розробки i застосування програмно-технiчних засобiв, реалiзованих на FPGA алгоритмах швидкої обробки цифрових сигналiв. Такi рiшення, в свою чергу, вiдкрили новi можливостi для поширення багаточастотних вихрострумових систем (multi-frequency eddy current systems, МFЕС) неруйнiвного контролю (nondestructive testing) у виглядi систем одночасної обробки цифрових сигналiв рiзних частот, що дозволяє МFЕС ефективно конкурувати з iмпульсними вихрострумовими системами (pulsed eddy current systems). У данiй роботi представлений новий алгоритм точного цифрового вимiрювання амплiтуди MFEC i фази гармонiчних компонентiв полiгармонiйних сигналiв, який реалiзований в апаратному i програмному забезпеченнi на FPGA. Вимiрювання амплiтуди i фази гармонiйних компонентiв базується на методi ортогональної обробки цифрових сигналiв, для пiдвищення точностi якого доведена необхiднiсть виконання умови кратностi послiдовностi вибiрки до розмiру перiоду сигналу. Дотримання цiєї умови досягається регулюванням довжини послiдовностi вибiрки, яка в запропонованому алгоритмi виконується перед ортогональною обробкою. Змодельовано вплив неточностi у встановленнi довжини послiдовностi вибiрки на розмiр похибок вимiрювань при визначеннi амплiтуди i фази гармонiчних компонентiв сигналу. В результатi моделювання було встановлено, що при виконаннi умови кратностi похибка вимiрювання значно зменшується, що говорить про високу ефективнiсть роботи нашого алгоритму. Досягнута точнiсть вимiрювання амплiтуди i фази компонентiв полiгармонiйних сигналiв за рахунок заданої апаратно-програмної реалiзацiї алгоритму дозволяє створювати недорогi, компактнi, масштабованi автоматизованi цифровi систем, данi вимiрювань яких можуть бути використанi як для визначення iндивiдуальних характеристик об’єкта контролю, так i для реконструкцiї тривимiрних зображень, тобто в томографiчних системах.

Текст научной работы на тему «Automated Precision Amplitudes and Phases Measurement of Polyharmonic Eddy Current Signals of Non-destructive Testing»

UDC 620.179.147

Automated Precision Amplitudes and Phases Measurement of Polyharmonic Eddy Current Signals of Non-destructive Testing

Bazhenov V. G.1, Kalenychenko Yu. O.1, Ratsebarskiy S. S.1, Gloinik K. A.2

1 National Technical University of Ukraine "Igor Sikorsky Kyiv Polytechnic Institute", Kyiv, Ukraine 2«LUXOFT-UKRAINE, LLC», Kyiv, Ukraine

E-mail: y uriykafcnych cnko&gniaiL com

The development of electronic systems like Field-Programmable Gate Array (FPGA) made them available for mass commercial use. This created conditions for the development and application of software and technical tools implemented on FPGA algorithms for fast processing of digital signals. Such solutions, in turn, opened up new opportunities for the spread of multi-frequency eddy current systems (MFEC) for non-destructive testing (NDT) in the form of systems for simultaneous processing of digital signals of different frequencies, which allows MFEC to effectively compete with pulsed eddy current systems (PEC). This work presents a new algorithm for accurate digital measurement of the MFEC amplitude and phase of harmonic components of polyharmonic signals, which is implemented in hardware and software on FPGA. The measurement of the amplitude and phase of harmonic components is based on the method of orthogonal processing of digital signals, to increase the accuracy of which the necessity of fulfilling the condition of multiplicity of the sampling sequence to the size of the digital signal period has been proved. Compliance with this condition is achieved by adjusting the length of the sampling sequence, which in the proposed algorithm is performed before orthogonal processing. The influence of inaccuracy in setting the length of the sampling sequence on the size of measurement errors when determining the amplitude and phase of the harmonic components of the signal is simulated. As a result of the simulation, it was established that when the multiplicity condition is met, the measurement error significantly decreases, which indicates the high efficiency of our algorithm. The achieved accuracy of measuring the amplitude of harmonic components and the phase of polyharmonic signals due to the given hardware and software implementation of the algorithm makes it possible to create inexpensive, compact, scalable automated digital systems, the measurement data of which can be used both to determine the individual characteristics of the object and to reconstruct three-dimensional images, i.e. in tomographic systems.

Keywords: algorithm: phase measurement: orthogonal method: measurement error: non-destructive testing: eddy current.: mult.ifrequency signal: polyharmonic signal: harmonics

DOI: 10.20535/RADAP. 2023.92.84-95

Introduction

An important condition for the automation of eddy current (EC) non-dostructivo testing operations is the reliable interpretation of the results of scanning of controlled objects, which is achieved by controlling the parameters of the excitation signals, snch as amplitude and frequency, followed by appropriate processing and control of the parameters of the response signals. The pulsed eddy current (PEC) systems non-dostructivo testing (NDT) method is the most common duo to the wide frequency spectrum of the pnlse signal duo to its pnlse shape, and the test result is usually obtained by processing the data through the Fourier transform or a similar transformation in the freqnoncy-time domain followed by intelligent interpretation. An alternative to the PEC method is nmlti-freqnoncy eddy current

(MFEC) systems methods of non-dostructivo testing. when scanning an object is performed using signals of specifically selected frequency values fl 3] or polyharmonic signals [4 6]. MFEC have not become as widespread as PEC. which is duo to the complexity of simultaneously supplying the wide frequency spectrum to the channel, but recently their efficiency has improved duo to the introduction of digital processing, including signal synthesis fl, 7, 8]. Tims, the use of modern Field-Programmable Gate Array (FPGA)-based systems provides automatic simultaneous nmlti-channel processing of signals of different frequencies in a selected range with a specified step, which allows reconstructing defective images on maps of scan results fl], or increasing the speed of parallel processing of nmlti-freqnoncy signals while maintaining a high signal-to-noise ratio f9]. The use of

an artificial neural network with a radial basis function, which was used to process impedances at five frequencies, was demonstrated for fit/unfit classification [2].

The new approach, based on the use of EC giant magnetoresistive algorithms for converting sensor data and multidimensional optimization procedures, allows to reduce the influence of MFEC artifacts and strengthen the influence of defect information [3]. At certain values of the frequencies of the excitation signal, the inductance of the sensor practically does not depend on the lift-off effect, and inverse solver algorithms are proposed for the automated selection of snch frequencies [10]. Also, the connection of the MFEC frequencies with the real component of the coil inductance makes it possible to display the seam zones, and as a result, to determine the microstrnctnres of these zones with high sensitivity [11, 12]. The simultaneous use of four frequencies and the automation of the movement of the sensors provides fast scanning of surface damage of cellular panels of the aircraft with a quality that exceeds optical 3-dimensional scanning [13]. Mnlti-frcqncricy signals in the frequency range of 1^1000 kHz are used to determine the microstructure of steel rails, namely the depth of decarbnrization of steel as a result of heat treatment [14]. In general, when using automated methods and algorithms for pattern recognition, the efficiency of MFEC systems is not inferior to PEC systems, which brings them to the level of tomographic systems [15]. However, the traditional key elements of automation are the intelligent processing of the measured values of the signal amplitude by-complex algorithms.

The improvement of MFEC methods expands their capabilities not only in the parameterization of defects, but also in determining changes in the structure of materials. The study of physical phenomena in solid state physics, in electromagnetic theory, led to the discovery of new, more informative features in the nse of EC methods, which are related to the structure of the studied materials. For example, if, as mentioned above, only the values of the amplitudes of certain frequencies are determined in the MFEC, then it is proposed to determine the phase characteristics of higher harmonics in addition to the amplitudes, the values of which, as experimental results show, are more informative. Traditionally, the procedure for measurement of higher harmonics is not simple, it requires the nse of filters, in addition, a fleet of vector voltmeters or special phase meters is required for simultaneous measurement, and to build a family of graphs with snch primary results, the control time of one component can be measured in hours. Tims, the nse of phase

characteristics of polyharmonic and mnltifreqnency signals in eddy current non-destrnctive testing was limited or impossible. To overcome the above limitations of MFEC, we proposed a new algorithm for accurate digital measurement of the amplitude and phase of the harmonic components of a polyharmonic signal. This algorithm is hardware and software implemented on FPGA and is based on the features of MFEC excitation signal synthesis and orthogonal processing of response signals, which are discussed below.

1 Method

To determine the amplitude and phase of the harmonic components of the analog response signal, which are measured from the output of the EC probe, we nsed the orthogonal method of their processing [16,17]. It is generally known that:

sin(wt+y) • sin(wi) = ^ cos(^) —1 cos(2wt+^), sin(wt+y) • cos(wi) =1 sin(^) + 1 sin(2wt+y).

(1)

It follows from expression (1) that after multiplying two signals of the same frequency, the result will have a constant component 1 cos(<^) or 2 sin(y) and variable harmonic component 1 cos(2wt + y) or 1 sin(2wt + y). A sine wave is a harmonic signal whose signal properties are:

rNoT

sin(wí)dí = 0,

rNnT

(2)

cos(wí)dí = 0,

where T is the period of the signal, N0 = 1, 2, 3, 4... (N0 G Z+) is the number of periods.

The result of integration depends only on the constant component, since the integration of all harmonic components by (2) is zero in the case of compliance with the condition that the number of periods N0 belongs to the positive set of integers, Z+. Determination of constant components will allow calculation of both amplitudes and phases of signals.

On the basis of the above, a digital method and system for determining the structure of the material of the object was proposed and patented in Ukraine under the number 125416. System and digital method implement the MFEC algorithm, the functional scheme of which is presented in Fig. 1.

0

0

Fig. 1. The functional schematic of the system for determining the structure of the material consists of the following blocks: PC personal computer. OSC oscillator. GK control unit, DAC digital-to-analogne converter, DDSk direct digital synthesizer of k-harmonic frequency, AMP adjustable power amplifier, SEN sensor, X digital multipliers, INT digital integrators, ADC analog-to-digital converter, DSP digital signal

processor unit

The algorithm of the proposed system is as follows: at the command of the control unit (GK), which is preprogrammed by the computer (PC), at the output of the first digital synthesizer of the frequency of digital signals (DDS1), the frequency of the 1st harmonic f is set, which is defined as:

f = Nofsr/m, (3)

where N0 is the digital code of frequency /; fsr -frequency of the synchronous generator (OSC); ni -length of the look-up table (LUT) of the sine values of the digital synthesizer of sinusoidal signals (in our case, ni = 228).

Frequency from DDS1 is set in the form of an orthogonal set of numerical samples DHOSsin(x), and DHOSCos(x) with period Tp = ni/f0. This set of samples DHOSsin(x), from corresponding output of DDS1, using DAC is transformed into a highly accurate sinusoidal analog signal of excitation of the primary winding of the sensor with a minimum harmonic coefficient, the phase of which will be uniquely determined by the digital output DHOSsin(x) of DDS1. A stepwise change in the power of the sensor excitation in the process of studying the object is performed using

a controlled unit (GK) according to a given program of a power amplifier (AMP). It is known that when metal objects are excited by an electromagnetic field, eddy currents arise not only with the frequency of the first harmonic, but with the frequencies of higher harmonics fC, 16], which are perceived by the measuring winding of the sensor (SEN) and through the antialiasing filter enter the input of the analog-to-digital converter (ADC). Sample sets DRS(x) from ADC get to the corresponding information inputs of digital multipliers (X) the second inputs of which receive sets of sample reference orthogonal signals DHOSsin (x), and DHOSCos (x) from the corresponding frequency-synthesizers (DDS).

That is, there IS cl multiplication of samples of the digital response signal presented in the form of sequences DRS(x), formed by analog-digital transformations, with specially formed reference digital harmonic orthogonal signals, which are sequences of samples with a known amplitude and phase, the frequency of which is eqnal to the frequency of the harmonics under study, and their length coincides with

the length of the digital response signal:

Scosk (x) = DRS(x) • DHOSSin(x),

sSink (x) = DRS(x) • DHOScos(x),

where k IS 3. harmonic number, scoSk (x), sSink (x) -intermediate signals, DRS(x) - digital response signal, DHOScos(x), DHOSsin(x) - digital harmonic reference orthogonal signals, x - sample number in the sequence, 0 < x < M, x = 0, 1, 2, 3, 4..., and M - its length. The main principle is that all these harmonics, regardless of the frequency difference, are in phase, because the DDS, ADC, DAC, DSP block synchronization signals are generated from the same source of the OSC generator. Tims, at the outputs of each pair of multipliers, we will receive information about the real and imaginary part of each harmonic, that is, we will perform quadrature demodulation of the received harmonics. Given that we are working with digital signals, instead of analog integration to get rid of the variable components, we will use numerical integration, also known as averaging, of expression (4), which will look like this:

1

MIS 1

mIS

Mis -1

E

x=0 MIS -1

Scosk (x) = 2Akcos(<pk),

Y] Ssink (x) = 2 Ak sin(lfk ),

where MIS is the length of the sequence of the intermediate signal, and m is the number of its periods with a fractional part, or m G R+, n = ^ is the number of points in the period of the intermediate signal, where fsr is the clock signal frequency OSC, f is the excitation signal frequency, Ak is amplitude of the fc-th harmonic and is phase of the fc-th harmonic of the digital response signal.

From expressions (5), using the function of the two-argnment arctangent, we obtain the value of the phase of the fc-th harmonic of the digital response signal:

atan2

Mis ^

Mis -x=0

1

= atan2

. Mis ^

' 1 s^MIS Mis Z^x=0

Mis -1

°sinfc J DRS(x) • DHOScos(x)

, ihT,M=S-1 DRS(x) • DHOSsin(x)

)

(6)

Similarly, we obtain the value of the amplitude of the fc-th harmonic of the digital response signal:

(5)

Mis = m • n,

Ak = 2,

Mis

Mis -1

Scosk M ) +

x 0

) + (^ I- "s"'w)

2

Mis

Mis -1

E

x=0

DRS(x) • DHOScos(^M +

)

Mis -1

Mis

Y^ DRS(x) • DHOSsin(x)

)

(7)

The given expressions (6), (7) are synchronously implemented in the DSP block for each harmonic, and the received values of amplitudes and phases are transmitted to the PC via the high-speed Ethernet cable network. Then, according to the GK command, the next step change in the AMP gain coefficient occurs and the sensor is excited again, and at the end of transitional process a new similar cycle of measurement begins, and the accumulation of the data array for processing begins with a sample that corresponds to the frontal zero transition. The number of cycles of step voltage change, the amplitude and range of voltage change, as well as the frequency of the test signal are determined by the operator before the beginning of the research. After the research is completed, families of graphs are automatically built according to the specified protocols Fig. 2.

Obviously, to comply with the condition of the signal number of periods N0 to the set of positive integer Z+, the sequence length of the intermediate signal MIS must be a multiple of the digital response signal period

TdrS, which can be achieved by algorithmically setting the sequence length MIS of the intermediate signal.

2 Modeling

To assess the effect of inaccuracy in establishing the length of the sequence MIS on the size of errors in determining the amplitude and phase of harmonic components, we investigated the relationship between the fractional part of the number of periods N in the digital response signal, which is called the incompleteness of the integration interval, and the mean absolute error of the amplitude and phase.

The simulation was performed using a Monte Carlo simulation in the MATLAB software package [18]. Simulation characteristics: 25 thousand cycles, step 1% of the integration interval incompleteness, whole periods 39. Simulations with 1,5,10 thousand cycles and steps 0.5%, 2%, 5% of the integration interval incompleteness at the whole number of 8 and 15 periods were also performed.

2

1

1

1

Fig. 2. Dependence of the mean absolute error on the incompleteness of the integration interval: first line — harmonic k = 1, amplitude and phase; second line — harmonic k = 3, amplitude and phase; third line — harmonic k = 5, amplitude and phase; fourth line — harmonic k = 7, amplitude and phase; fifth line —

harmonic k = 9, amplitude and phase

To artificially introduce the incompleteness of the integration interval during the simulation, formulas (5) were changed as follows:

1 i Mo+—1

-Akcos(Vk) = V DRS(x)-DHOScos(x),

2 Mo +j f=o

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(8)

M0

ate signal, a multiple of the digital response signal period length, j is the number of excess MIS sequence M0

Formula (8) shows the method of obtaining one of the intermediate results of the calculation, the average value of the sequence used to calculate the values of the selected harmonic amplitude and phase. Figure 3 presents the results of modeling the dependence of the mean absolute error on the incompleteness of the integration interval for odd harmonics up to and including the ninth. Here, the X axis is the value of or the incompleteness of the integration interval, and the Y axis is the modulus of the mean absolute error in volts for the amplitude |AA| and in degrees for the phase | A It is observed that for all harmonics the error in amplitude and phase is minimal at points 0 and 1, according to the simulation results it is less than the error of the uncontrolled signal by 5 orders of magnitude. As the number of harmonics k increases, the chaotic error increases in amplitude and phase, while the absolute size of the error in amplitude almost does not change, and in phase increases significantly.

3 Algorithm

To comply with the condition of the integer number of periods, we have proposed the following algorithm, which is implemented as follows (Fig. 4). First, the excitation signal frequency is selected so that it is defined as the clock signal frequency divided by the positive integer n0 (the nearest smaller positive integer of n), if it does not correspond to the set frequency. Then the number of periods m in the sequence of length MiS is adjusted, which should be determined by a m0

of m), and accordingly, the length of the sequence MiS is reduced to M0 = m0 ■ n0.

Response signal sampling is provided using 14bit ADCs with the maximum sampling rate fsr of 125 MHz.

It is known that the frequency of the output signal of the sensor excitation is formed by the DDS1 synthesizer and is determined according to the expression (3).

Dne to discrete nature of the frequency tuning, frequency f can differ from fs (integer N0 is a frequency code and determines amount of phase steps ph = ni/fsr)- If Nos = fs ■ ni/fo is not integer, then frequency of output excitation signal fs is corrected in

a way so that it is defined as the clock frequency of the signal multiplied by a positive integer N0 (closest lesser integer of N0s), if it does not correspond to set frequency.

Example: set frequency fs = 1000Hz, nL = 228, fsr = 125000000 Hz. If:

No s

f ■ —

J S c

s r

1000 • 2.1474836 = 2147.4836. (9)

This number can only be integer, so we choose No = 2147

Then

f = No • ^ n

2147

2.1474836

999.77 Hz.

(10)

Error is 0.23 Hz. Error versus set frequency plot is presented at Fig. 3. It is clear that error depends on set frequency and can be up to 0.4G Hz.

Fig. 3. Error versus set frequency plot

After that, looking at an algorithm on Fig. 4, we determine number of periods m of frequency fsr in a single period of excitation frequency, that must be a positive integer m0:

fsr

T

(11)

m

sequence M is changed so that M0 = m0 ■ n.

On the last step of algorithm, presented on Fig. 4, we propose to choose frequency code N equal to 21 which will ensure that frequency set error will be eliminated and the length of sequence M will always be m

on Fig. 3.

Example for frequency 1000 Hz: f = N0 ■ we choose N02 = 2048 = 211, as closest to N0 = 2147, then / = 2

11 125-10°

125-10°

= 21

228 217 ' _ / _ 125-106

It is worth noting that despite all positives, the number of available frequencies reduces dramatically. On a range, depicted on Fig. 3, there are only 7 of these frequencies.

m

Fig. 4. Algorithm for precise determination of amplitude and phase

4 Results of experimental studies

The plots presented in Fig. 5 show one of the options for presenting information (protocols) for the investigation of a transformer steel plate, using a working model of a multi-frequency eddy current system developed by the authors (or an eddy current system based on higher harmonics [16]). The plots on Fig. 5 clearly demonstrate the ambiguity of the physical processes that occur in the sample under study with an equal step change in the magnetizing field, we observe very interesting anomalies in the changes in the amplitudes and especially the phases of the higher harmonics, which are not at all similar to linear ones. Moreover, each metal sample has its own set of given pictures depending on the type of material under study, chemical composition, hardening conditions, fatigue, and defects in the material. The entire measurement process is automated. One second is required to obtain measurement results at one point. It took about one minute to obtain the given family of graphs (36 points). Each harmonic carries information about the physical processes in the material when the magnetization power changes, it requires a lot of time and a very high qualification from the operator to evaluate the obtained results and make a decision, but considering that all the information presented on the graphs is digital and fully computerized, then the system can be equipped with artificial intelligence for instant decision making. The authors do not know of such automatic digital systems in the world.

A photo of the working model of the multi-frequency eddy current system is presented in Fig. 6.

5 Measurement errors of higher harmonics amplitudes and phases

In the given plots Fig. 7, Fig. 8, Fig. 9, Fig. 10, Fig. 11 we present a 100 point series of measurements of amplitudes and phases of the measured harmonics of the samples under constant magnetization power (the voltage at the output of the measuring winding of the sensor is about 200 mV). The measurements were performed for very small signal amplitudes, because the results of real measurements are given to demonstrate the possibilities of such measurements of both amplitude and phase, in which the amplitudes of the harmonics are much smaller (can be several hundreds of times smaller) than the amplitude of the first harmonic, which is less informative but is also present in this informative (multi-frequency) response signal. A 14-bit ADC with a sampling frequency of 125 MHz is used.

On the graphs, the zone of deviation of the results at the 3a level is marked with a red line (where a is the mean squared error calculated for this array of measurements). Here, the X axis is the measurement number; Y axis is the value of the amplitude in volts and for the phase in degrees.

Fig. 5. Graphs of changes in the amplitudes and phases of the harmonics of the response signal during the investigation of the transformer steel plate. The first line is an amplitude change of 1st, 3rd, 5th, 7th and 9th harmonics, and the second line is a phase change of the corresponding harmonics depending on the amplitude

(36 equal-step changes) of the excitation signal

Fig. 6. A working model of a mnlti-freqnency eddy current system: where 1 the model itself. 2 a personal computer. 3 a sensor. 4 a researched sample of transformer steel

Fig. 7. A plot of 100 measurements of amplitude of 3rd harmonic

Fig. 8. A plot of 100 measurements of amplitude of 5th harmonic

Amp 7 difference

Fig. 9. A plot of 100 measurements of amplitude of 7th harmonic

Phare 3 mean

Fig. 10. A plot of 100 measurements of phase of 3rd harmonic

Phase 9 mean

Fig. 11. A plot of 100 measurements of phase of 9th harmonic

The given graphs of measurements with a sufficient length of the measurement sequence, as shown by the experiments, which can be evidenced by Fig. 5. allow the studies above to be performed with high reliability.

Conclusions

The use of FPGAs and precise high frequency ADC made it possible to build a fully digital automatic material control system based on direct measurements (without frequency conversion of the received measurement signal) on a single FPGA chip, made it possible to propose and implement algorithms for measurement and signal processing using one measurement channel, regardless of phase multichannel and mnlti-freqnency measurements, which in turn, made it possible to significantly increase the accuracy of the measurement and use only one expensive precision ADC. Moreover, the system can be reconfigured by software without mechanical changes. For example: yon can increase the number of defined harmonics, yon can simultaneously determine the parameters of both even and odd harmonics, change the measurement parameters, change the algorithm, change the form of the protocol for automatic registration of research results.

The system is fully digital, automatic, fast-acting (the measurement time at one point is 1 second), therefore the developed control algorithm can be integrated without problems into any automated technological process. A compact digital computer-integrated automated MFEC system was developed and manufactured, which allows determination of the amplitude-phase characteristics of harmonic components of poly harmonic signals (see Fig. 6) and obtain the final result in the form of a family of graphs or maps of reconstructed images from the scanned plane without using a fleet of measuring devices. A large array of digital data obtained during the measurement of amplitnde-phase-amplitnde characteristics can be additionally processed using artificial intelligence, which at the same time will significantly increase the probability of control and significantly speed up the time of assessment of the state of the controlled object. To date, there are no analogues of similar systems in the world. Part of the research on the introduction of artificial intelligence into the system is carried out at the expense of a European grant under the Framework Program for Research and Innovation Horizon 2020 of the European Commission, the second open competition «DIH-World Accelerating the deployment and maturity of DIH for the digitalizati-on of European SMEs», Grant Agreement №952176, received by the authors of the project.

The work investigates the possible causes of measurement errors, based on the research, algorithms for optimal system operation modes with the possibility of maximum suppression of these errors

are proposed. A model of the working system was developed and manufactured, as well as the graphs of experimental studies of samples and graphs of experimental studies of errors confirm the high reliability and efficiency of the proposed and analyzed work algorithms.

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Автоматизоване прецизшне вим!рюва-ння амплиуд i фаз пол1гармоншних сигнал!в вихрострумового неруйшвно-го контролю

Баженов В. Г., Калениченко Ю. О., Рацебарський С. С., Гльойнт К. А.

Розвиток електрошшх систем в остапш роки, таких як ирограмовап! лог!чп! штегральп! схеми (Field-Programmable Gate Array, FPGA). зробив i'x достушшми

для масово! комерц!йпо! ексилуатац!!. Це створило умо-ви для розробки i застосуваш1я програмпо-техшчпих засоб!в. реал!зовапих па FPGA алгоритмах швидко! обробкп цифрових сигпал!в. Так! piniemm. в свою черту. в!дкрили нов! можливост! для пошпреппя багато-частотппх вихрострумових систем (multi-frequency eddy curreut. systems, MFEC) перуйшвпого контролю (nondestructive testing) у вигляд! систем одночастен обробкп цифрових сигпал!в pi3mix частот, що дозволяв MFEC ефективпо копкурувати з !мпульспимн вихрострумовп-ми системами (pulsed eddy current systems). У дашй робот! представлений повий алгоритм точного цифрового вим1рюваппя амшнтуди MFEC i фази гармошчних компоненте иол!гармоп!йпих сигпал!в. який реал!зова-пий в апаратпому i програмпому забезпечепш па FPGA. Вим1рюваппя амил!туди i фази гармошйних компоненте базуеться па метод! ортогонально! обробки цифрових спгпал!в. для шдвнщеппя точпост! якого доведена пеобх!дп!сть внкопашш умови кратпост! посл!довпост! внб!ркп до розм!ру перюду сигналу. Дотрнмаппя ц!е! умови досягаеться регулювашшм довжнпи посл!довпо-ст! внб!ркп. яка в запропоповапому алгоритм! вико-пуеться перед ортогональною обробкою. Змодельовапо вплпв петочпост! у встаповлепш довжнпи посл!довпост! внб!ркп па розм!р похпбок впм!рювапь при визпачеп-ш ампл!туди ! фази гармоп!ч1шх компопепт!в сигналу. В результат! моделюваш1я було встаповлепо. що при викопапп! умови кратпост! похибка вим!рюваш1я зпа-чпо змепшуеться. що говорить про високу ефектившсть роботи пашого алгоритму. Досягпута точшсть вим!рю-ваппя ампл!тудп ! фази компопепт!в пол!гармоп!йпих сигпал!в за рахупок задано! апаратио-програмио! реа-л!зац!! алгоритму дозволяв створювати недорог!, компакта!. масштабовап! автоматизовап! цифров! систем, даш вим!рювапь яких можуть бути використаш як для визпачешш !ццив!дуалышх характеристик об'екта контролю, так ! для рекопструкц!! тривим!рпих зображепь. тобто в томограф!чпих системах.

Ключот слова: алгоритм: вим!рюваппя фази: ор-тогопалышй метод: похибка вим!рюваппя: перуйшвпий контроль: вихров! струми: багаточастотпий сигнал: гармошки

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