Научная статья на тему 'A STUDY OF THE STRUCTURE AND MORPHOLOGY OF THE GRAPHITE ELECTROCHEMICAL EXFOLIATION PRODUCTS'

A STUDY OF THE STRUCTURE AND MORPHOLOGY OF THE GRAPHITE ELECTROCHEMICAL EXFOLIATION PRODUCTS Текст научной статьи по специальности «Химические науки»

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SCANNING ELECTRON MICROSCOPY / THERMOGRAVIMETRY / DIFFERENTIAL SCANNING CALORIMETRY / NANOGRAPHITE / ELECTROCHEMICAL EXFOLIATION / THERMALLY EXPANDED GRAPHITE

Аннотация научной статьи по химическим наукам, автор научной работы — Khan Yulian A., Dyachkova Tatyana P., Bakunin Evgeny S., Obraztsova Elena Yu., Rukhov Artyom V.

The paper presents a generalized analysis of the results of scanning electron microscopy, energy dispersive spectroscopy, and TG/DSC analysis of electrochemical exfoliation products from two types of initial graphite raw materials at different process temperatures in solutions of potassium hydroxide (KOH) and sulfuric acid (H2SO4). It is shown that an increase in the concentration of an alkaline electrolyte in the range from 0.1 to 1.0 mol×L-1 promotes the intensification of the process of separation and splitting of graphite into fragments. In the case of the formation of large fragments, the product contains a significant amount of intercalated potassium ions, which are not removed when the material is washed off. The products of electrochemical exfoliation of the spent electrocontact graphite material demonstrate structural heterogeneity, contain a significant amount of functional groups and impurities of the amorphous phase. Thermogravimetric curves have several sections of sample weight reduction. After heating these materials in an inert atmosphere to 900 °C, the total weight loss reaches 66 %. From a thermally expanded graphite foil, samples of nanographites, extremely homogeneous in chemical composition, with increased thermal stability and a minimum number of surface defects were obtained. The total weight loss of the samples when heated in an inert atmosphere to 900 °C does not exceed 17 %. It was shown that the replacement of an alkaline electrolyte with a sulfuric acid solution leads to an increase in the number of defects in the product.

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Текст научной работы на тему «A STUDY OF THE STRUCTURE AND MORPHOLOGY OF THE GRAPHITE ELECTROCHEMICAL EXFOLIATION PRODUCTS»

Original papers Nanostructured, nanoscale materials and nanodevices

УДК 539.25 DOI: 10.17277/jamt.2021.04.pp.267-278

A study of the structure and morphology of the graphite electrochemical exfoliation products

Yulian A. Khana^, Tatyana P. Dyachkovaa, Evgeny S. Bakunina, Elena Yu. Obraztsovaa, Artyom V. Rukhova, Simone Moraisb

a Tambov State Technical University, 106, Sovetskaya St., Tambov 392000, Russian Federation, b Higher Engineering Institute of Porto, Polytechnic Institute of Porto, Porto, 4200-072, Portugal

И khantermail@gmail.com

Abstract: The paper presents a generalized analysis of the results of scanning electron microscopy, energy dispersive spectroscopy, and TG/DSC analysis of electrochemical exfoliation products from two types of initial graphite raw materials at different process temperatures in solutions of potassium hydroxide (KOH) and sulfuric acid (H2SO4). It is shown that an increase in the concentration of an alkaline electrolyte in the range from 0.1 to 1.0 mol-L-1 promotes the intensification of the process of separation and splitting of graphite into fragments. In the case of the formation of large fragments, the product contains a significant amount of intercalated potassium ions, which are not removed when the material is washed off. The products of electrochemical exfoliation of the spent electrocontact graphite material demonstrate structural heterogeneity, contain a significant amount of functional groups and impurities of the amorphous phase. Thermogravimetric curves have several sections of sample weight reduction. After heating these materials in an inert atmosphere to 900 °C, the total weight loss reaches 66 %. From a thermally expanded graphite foil, samples of nanographites, extremely homogeneous in chemical composition, with increased thermal stability and a minimum number of surface defects were obtained. The total weight loss of the samples when heated in an inert atmosphere to 900 °C does not exceed 17 %. It was shown that the replacement of an alkaline electrolyte with a sulfuric acid solution leads to an increase in the number of defects in the product.

Keywords: scanning electron microscopy; thermogravimetry; differential scanning calorimetry; nanographite; electrochemical exfoliation; thermally expanded graphite.

For citation: Khan YuA, Dyachkova TP, Bakunin ES, Obraztsova EYu, Rukhov AV, Morais S. A study of the structure and morphology of the graphite electrochemical exfoliation products. Journal of Advanced Materials and Technologies. 2021;6(4):267-278. DOI: 10.17277/jamt.2021.04.pp.267-278

Исследование структуры и морфологии продуктов электрохимической эксфолиации графита

Ю. А. ХанаИ, Т. П. Дьячковаа, Е. С. Бакунин1, Е. Ю. Образцоваа, А. В. Рухова, С. Морайшь

а Тамбовский государственный технический университет, ул. Советская, 106, Тамбов 392000, Российская Федерация, Ь Высший инженерный Институт Порту, Политехнический Институт Порту, Порту, 4200-072, Португалия

И khantermail@gmail.com

Аннотация: В статье представлен обобщенный анализ результатов сканирующей электронной микроскопии, энергодисперсионной спектроскопии и ТГ/ДСК-анализа продуктов электрохимической эксфолиации из двух типов исходного графитового сырья при различных температурах процесса в растворах гидроксида калия (КОН) и серной кислоты (Н2804). Показано, что увеличение концентрации щелочного электролита в интервале от 0,1 до 1,0 моль/л способствует интенсификации процесса расслоения и расщепления графита на фрагменты. В случае формирования крупных фрагментов продукт содержит значительное количество интеркалированных ионов калия, не удаляющихся при отмывке материала. Продукты электрохимической эксфолиации отработанного

электроконтактного графитового материала демонстрируют структурную неоднородность, содержат значительное количество функциональных групп и примесей аморфной фазы. Термогравиметрические кривые имеют несколько участков снижения массы образцов. После нагревания этих материалов в инертной атмосфере до 900 °С суммарная убыль массы достигает 66 %. Из фольги терморасширенного графита получены крайне однородные по химическому составу образцы нанографитов с увеличенной термической стабильностью и минимальным количеством поверхностных дефектов. Суммарная убыль массы образцов при нагревании в инертной атмосфере до 900 °С не превышает 17 %. При этом показано, что замена щелочного электролита раствором серной кислоты приводит к увеличению числа дефектов в продукте.

Ключевые слова: сканирующая электронная микроскопия; термогравиметрия; дифференциальная сканирующая калориметрия; нанографит; электрохимическая эксфолиация; терморасширенный графит.

Для цитирования: Khan YuA, Dyachkova TP, Bakunin ES, Obraztsova EYu, Rukhov AV, Morais S. A study of the structure and morphology of the graphite electrochemical exfoliation products. Journal of Advanced Materials and Technologies. 2021;6(4):267-278. DOI: 10.17277/jamt.2021.04.pp.267-278

1. Introduction

Carbon is a unique chemical element that is the basis of organic substances and forms many allotropic modifications, among which nanostructures occupy a special place. The most common simple carbon-based substances are graphite and diamond. Contrary to popular belief, the chemical bonds between carbon atoms in graphite layers are stronger than in diamond. The key difference that determines the difference in the mechanical properties of these substances is due to the peculiarities of their crystalline structure. The diamond is structured by means of a three-dimensional lattice. Graphite consists of numerous two-dimensional sheets connected by van der Waals forces. Each such sheet (layer) is extremely strong; however, individual sheets can slide relative to each other.

Graphene was produced in 2004 by A. Geim and K. Novoselov from a separate stable layer of graphite [1]. Due to its layered structure graphite exhibits anisotropy of properties; however, graphene is devoid of this drawback due to its planar structure, which opens up great prospects for its application. However, it should be noted that it is rather difficult to stabilize a single graphene layer, and today technologies for producing such a material in mass quantities are almost non-existent. Numerous publications describe methods of a close analogue of graphene, nanographite [2-5]. Unlike graphite, it consists of a small number of graphene layers, which opens up the possibility for the manifestation of nanoscale effects.

One of the first to describe was the method of producing carbon nanostructures by electric arc evaporation of a graphite target in the presence of hydrogen. The process is very energy intensive. It requires the discharge current of about 100-150 A at voltages up to 60 V. In this case, a mixture of

various products is formed, among which low-layer nanographites, nanotubes, and nanotubes are found [6].

Some research groups believe that the most appropriate approach for the formation of the structure of nanographite is the "bottom-up" approach. This includes the currently most well-known method - pyrolysis of carbon-containing gases on a catalyst at a temperature of 600-700 °C [7] with subsequent heat treatment up to 2800 °C. Methods of non-catalytic synthesis are also being actively developed [8], where silicon compounds after multi-stage purification are active centers for the formation of carbon nanostructures.

A number of studies focus on the production of low-layer graphene materials by reduction of graphene oxide. For example, in [9], nanographite was obtained by the reduction of single-layer graphene oxide with hydrazine hydrate in an aqueous medium. To intensify the process, the reaction mass was acted upon by microwave radiation.

In [10, 11], nanographite was found in the products of heat treatment (T > 1650 °C) of nanodiamonds preliminarily purified in acid in an inert and reducing atmosphere.

However, the most common methods for producing nanographite are various options for exfoliating graphite. Thus, in [10, 12], a productive method for producing nanographite by thermal cleavage of oxidized graphite at 1050 X was proposed.

As can be seen, for the implementation of many of the proposed methods for producing nanographites, it is necessary to maintain extremely high temperatures, the use of highly toxic reagents and serious requirements are also imposed on the quality of the feedstock. All of these factors combine to limit the scaling up of such laboratory techniques.

A relatively new and promising method for producing nanographite is electrochemical exfoliation from graphite [13, 14]. Its essence lies in the

exfoliation of nanographite flakes from a graphite electrode. To stabilize the product, it is proposed to add surfactants to the electrolyte [15], but sometimes it is possible to do without them [16]. The distinctive features of this method are relative simplicity, environmental friendliness, high productivity and the ability to vary the operating parameters of the process in a wide range in the absence of special requirements for the electrolytic media used and temperature conditions.

Obviously, by means of electrochemical exfoliation of graphite, it is possible to obtain products that are noticeably different in their structural and morphological characteristics and chemical composition and are suitable for use in various branches of technology.

Methods of spectral analysis are successfully used to diagnose carbon nanostructures [17, 18]; however, the most illustrative are the methods of electron microscopy. They provide visual information about the phase composition and surface structure of the material, as well as about its near-surface layers [19-21]. Modern electron microscopes with additional energy dispersive modules provide information on the qualitative and quantitative chemical composition of the materials under study.

Thermal analysis methods allow studying the behavior of materials under conditions of increasing temperatures. The most common method is combined thermogravimetric (TG) and differential scanning calorimetric (DSC) analysis. With an increase in temperature, a decrease in the mass of the sample is recorded, indicating the presence of various phases and impurities in the material. The DSC analysis provides additional information on exothermic and endothermic processes at certain stages of heating [22].

To obtain comprehensive information about the processes occurring during electrochemical exfoliation at various stages and under various conditions, it is important to conduct a comprehensive analysis using various complementary methods. Electron microscopy, which makes it possible to assess the morphology and structure of particles, can be supplemented with information from synchronously conducted energy dispersive analysis, which makes it possible to establish the elemental composition of the material. The TG/DSC analysis allows confirming the presence and assessing the content of the amorphous phase, impurities and functional groups.

In this regard, the purpose of this study is a generalized analysis of the data of scanning electron microscopy, thermogravimetry, and differential scanning calorimetry of nanographite samples obtained by electrochemical exfoliation of graphite raw materials under various conditions.

2. Materials and methods 2.1. Materials

To implement the process of electrochemical exfoliation, graphite electrodes were used in two variations - Graflex thermally expanded graphite (TEG) foil (Unikhimtek, Russia) and molded graphite electrical contact material (MGECM), (AVERS Graphite, Russia).

Solutions of sulfuric acid and potassium hydroxide prepared by dilution with distilled water from concentrated H2SO4 (analytical grade, EKOS-1, Russia) and dry potassium hydroxide KOH (analytical grade, EKOS-1, Russia) were used as electrolytes.

2.2. Methods of producing material

The studied samples of nanographite were produced by the method of electrochemical exfoliation of graphite in thermostated two-electrode cells at direct and alternating electric currents. To produce the first sampling, the process was implemented in a two-electrode pulsed cell with graphite electrodes with rectangular pulse duration of 1 s and a current density of 0.1 A-cm . To produce the second sampling, the process was carried out at a constant current with a density of 0.25 A-cm in a cell with a platinum cathode and a graphite anode.

A 0.15 M H2SO4 solution and KOH solutions with concentrations of 0.1, 0.5, and 1.0 M served as electrolytes in various experiments.

Exfoliation was carried out at temperatures of 30, 50 and 70 °C.

In the case of using expanded graphite foil as a starting material, the electrochemical exfoliation product was post-processed in an UM-2 ultrasonic bath for 8 hours.

Colloidal systems resulting from electrochemical exfoliation were centrifuged. The precipitated materials isolated as a result were repeatedly washed on a filter with distilled water until neutral pH, and then dried in a vacuum drying cabinet for 24 h at 40 °C.

The conditions for producing experimental samples are summarized in Table 1.

2.3. Characterization

A FEI Quanta 400FEG ESEM/EDAX Genesis X4 M device (ThermoFisher, USA) was used to obtain synchronous data from scanning electron microscopy (SEM) and energy dispersive analysis (EDA).

Table 1. Designations and conditions for producing experimental samples of nanographite

Sample Cell type

Raw graphite material

Electrolyte

Electrolyte concentration, mol-L

-1

Temperature, ^

1 2

3

4

5

6

7

8

9

10 11

ACcell

MGECM

DCcell

TEG foil TEG foil

KОН

^SO4

0.1 0.5 1.0 0.1 0.5 1.0 0.1 0.5 1.0 0.1 0.15

30

50

70

The thermal analysis was carried out on an STA 449 F3 Jupiter device (Netzsch, Germany) in a nitrogen atmosphere and a temperature range of 30-900 °C at a heating rate of 10 K-min

-1

3. Results and Discussion

Fig. 1 shows the energy dispersive spectra (EDS) of samples no. 1-3 (Table 1) produced at a temperature of 30 °C. They allow one to obtain a semi-quantitative assessment of the elemental composition of materials and qualitatively assess the changes that occur when varying the modes of electrochemical exfoliation. Table 2 presents data on the relative heights of the peaks of elements (C, O, Si, S, K) in the EDS.

In the composition of samples no. 1-3, in addition to carbon and oxygen, potassium was identified in significant quantities, which was part of the alkaline electrolyte. This fact allows us to conclude that in the course of the electrochemical process it intercalates between the layers of graphite and remains there, as a result of which it cannot be removed when the material is washed off.

The ratio between the intensities of the spectral lines of carbon and oxygen for samples 1 and 2 was approximately the same and is « 1.7-1.8. For sample no. 3, this ratio reached« 1.1, which indicates a higher content of oxide functional groups in its composition.

The rest of the elements (Na, Mg, Cl, Si, S) are present in small amounts. It can be assumed that they are included in the modifiers of the MGECM, from which the samples were produced.

Counts 2.4k — 2.1k-c 1.8k--1.5k 1.2k-t-O 0.9k- ■ 0.6k- ■ 0.3k- ■

Si S C1 ll .....*.....

1.00 2.00 3.00 4.00 5.00

ia)

Fig. 1. EDS of the MGECM electrochemical exfoliation products in an alkaline electrolyte with a KOH concentration of 0.1 (a), 0.5 (b) and 1.0 (c) at 30 ^

Table 2. Energy dispersive spectroscopy data for experimental samples

Relative height of the main peak of the element in the EDS, cps

C O Si S K

1 1963 1090 176 212 2656

2 1397 816 293 184 1906

3 988 904 623 108 2319

4 970 560 133 203 2007

5 1434 1081 768 181 1985

6 931 912 896 1065 667

7 1468 1334 541 188 734

8 1599 1041 673 364 2614

9 1405 605 540 467 319

10 5833 78 - - 88

11 3308 168 76 276 114

Differences in the structure of the samples are also evident. On the surface of sample no. 1 (Fig. 2a), there are many small fragments of relatively regular shape. Nanographite flakes with large lateral dimensions and free surface are not found. When using an alkaline electrolyte of medium concentration (sample no. 2, Fig. 2b), the volume of the product contains large fragments of graphite with transverse dimensions of 100-150 pm, with a partially free

surface. In addition, there is a large number of fine-crystalline (in the form of a regular shape) and amorphous particles (visually irregular shape with an inhomogeneous surface), both in the form of a free phase and on the surface of larger fragments. Sample no. 3 (Fig. 2c) is noticeably aggregated. At higher resolution, it can be seen that the surface of the agglomerates is fine-grained, with practically no smooth areas.

(a) (b) (c)

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Fig. 2. SEM images at a lower (upper row) and higher (lower row) resolution of the MGECM electrochemical exfoliation products in an alkaline electrolyte with a KOH concentration of 0.1 (a), 0.5 (b) and 1.0 (c) at 30 ^

It is possible to note a regular change in the nature of the defectiveness of the material with an increase in the concentration of alkaline electrolyte on the example of samples nos. 1-3. As a result of exfoliation, both edge defects in the form of bends and breaks, and destruction in the center of the layers, in places of possibly existing surface distortions can be formed in the form of breaks, "wounds", holes and bends. Moreover, edge defects are found mainly on low-layer fragments, but they can also be in the center on multilayer ones.

The first sample was produced in a 0.1 M solution and contained a large number of defects both on the inner surface and at the edges of the fragments (Fig. 2a). Internal surface defects were of various types and slight bends, and numerous bends and breaks were at the edges. With an increase in the electrolyte concentration (Fig. 2b), nanographite with fewer layers was formed, as a result of which edge defects began to prevail (sample no. 2). In sample no. 3, which was produced in a 1.0 M solution, edge defects were represented by discontinuities (Fig. 2c). Taking into account the granular nature of the surface of the material, it can be assumed that numerous

exfoliated fragments in this case had small lateral dimensions, and as a result of their subsequent separation from the dispersion medium and drying, their aggregation occurred.

Samples nos. 4-6 produced at 50 °0 (Fig. 3), as well as samples nos. 1-3, contained a significant amount of intercalated potassium. In the composition of sample no. 6, the concentration of potassium was slightly lower, while the relative height of the peaks due to the presence of sulfur and silicon in the energy dispersive spectra became higher. This may be due to both more efficient delamination of the graphite material and the heterogeneity of the composition of the feedstock. The tendency to a decrease in the C : O ratio with an increase in the electrolyte concentration is also traced here; therefore, in a 1.0 M alkali solution, a material with the highest degree of functionalization by oxygen-containing groups is formed.

According to SEM data, sample no. 4 (Fig. 4a) consisted of fragments of an inhomogeneous size with a relatively smooth surface. Of the plane defects, slight bends or breaks of the "wounds" type were found. Edge defects were prevalent, often with gross tears.

Counts

1.0k-

C o

0.8k-0.6k-0.4k-0.2k-

Na

1.00 2.00 3.00 4.00 5.00 keV

1.00 2.00 3.00 4.00 5.00 keV

(a) (b) (c)

Fig. 3. EDS of the MGECM electrochemical exfoliation products in an alkaline electrolyte with a KOH concentration of 0.1 (a), 0.5 (b) and 1.0 (c) at 50 X

Fig. 4. SEM images of the MGECM electrochemical exfoliation products in an alkaline electrolyte with a KOH concentration of 0.1 (a), 0.5 (b), and 1.0 (c) at 50 X

Sample no. 5 (Fig. 4b) contained particles with a rough surface. The sizes of individual granules were approximately the same as in the composition of sample no. 2, produced in an electrolyte with the same concentration, but at a lower temperature. Surface defects such as scratches and fractures are present. Also, edge defects in the form of bends were clearly identified.

Sample no. 6 (Fig. 4c) consisted of a large number of flat flakes with an average planar size of more than 50 pm and a relatively smooth surface. Hole defects were present on the inner layers, rather than on the surface ones. The edges of the scales were characterized by a different shape, without bends.

The comparison of the images shown in Figs. 4a-c brings us to the conclusion that at a low concentration of alkali in the electrolyte, exfoliation is not efficient enough. In an electrolyte with a KOH concentration of 0.5 M, small fragments of visually irregular shape are cleaved from the surface. The formation of nanographite plates, which are identified in SEM images as individual flakes, begins to be observed only when a 1.0 M KOH solution is used.

As the temperature rose to 70 °C, materials with a lower relative content of potassium were formed (Fig. 5), which may indicate both a more efficient separation of layers and the possibility of efficient removal of intercalated ions during washing of the material, and a less intensive introduction of electrolyte ions into the interlayer space of graphite. As the analysis of SEM images of the produced samples shows (Fig. 6), both take place in different cases. Sample no. 7 (Fig. 6a) consists of individual elongated rounded globules, the average length and diameter of which are approximately 1.0 and 0.5 pm, respectively. Small ulcerations are present on the surface of these particles, but there are no obvious signs of stratification of the material.

Counts

c

1.2k-1.0k-

0.8k-

1.00 2.00 3.00 4.00 5.00 keV

Fig. 5. Typical EDS of the MGECM electrochemical exfoliation products in an alkaline electrolyte at 70 X (sample no. 9)

The image of sample no. 8 (Fig. 6b) shows signs of stratification of individual fragments of the starting material, which indicates a more active course of the exfoliation process with an increase in the concentration of alkaline electrolyte.

Sample no. 9 (Fig. 6c) contains many small nanographite flakes separated from the initial material.

When using expanded graphite foil as the initial electrode material under the same conditions (1.0 M KOH, 70 °C), a material with a minimum potassium content and nanographite containing low-defect flakes characterized by large planar dimensions is formed (sample no. 10, Fig. 7). In this case, the internal defects of the graphene layers were poorly expressed cracks. The forming scales had rough edges.

Fig. 7. SEM-EDS data of nanographite obtained by using TEG foil as an electrode

When an H2SO4 solution was used as an electrolyte, a material with a dense and fairly uniform packing of layers was formed from the expanded graphite foil (sample no. 11, Fig. 8). Surface fragments differed in size and form edge defects such as bends, creases, and possibly cuts. There were also a few defects on the surface of the formed particles, however, the surface of the material remained smooth.

Additional information on the composition and structure of the obtained samples was obtained based on the data of synchronous thermal analysis. On the TG / DSC curves of the samples produce at 30 °C (Fig. 9) in alkaline electrolytes, several characteristic intervals are distinguished. A decrease in the mass of samples with an increase in temperature to 150 °C occurred as a result of the removal of adsorbed moisture. Its content is 5 and 8 % for samples nos. 1 and 2, respectively. The next section of the change in the mass of sample no. 1 (Fig. 9a) corresponds to the temperature range 160-190 °C, in which, according to [23], the decomposition of labile oxygen-containing groups occurs. At 300-350 °C, the decomposition of the amorphous phase and functional groups occurs [24]. A sharp decrease in the mass of the sample at temperatures above 800 °C

Fig. 8. SEM image of a material sample obtained by TEG foil electrochemical exfoliation in sulfuric acid electrolyte

was due to the removal of thermal destruction products of a more thermally stable material, which, presumably, were exfoliated particles of nanographite. According to [25], they are supposed to decompose at a higher temperature than the amorphous phase, but at a lower temperature than graphite. The residual mass of the samples in this case did not exceed 34 %.

On the TG / DSC curves of sample no. 2 (Fig. 9b), the sections were not so isolated, which indicates a greater homogeneity of the material, which generally corresponds to the data of electron microscopy. In addition, it is characterized by slightly higher stability at temperatures above 800 °C. The residual mass of the sample was 52 %.

For the samples produced at a higher temperature, the same tendency towards a change in the character of the TG curves with an increase in the concentration of the alkaline electrolyte was observed (Fig. 10). Thermal decomposition of sample no. 4, obtained using 0.1 M alkali, included the largest number of stages, which indicates the content of both a large number of functional groups and the presence of heterogeneous (including amorphous) carbon fractions. In the investigated temperature range, this sample lost 66 % of its mass.

The material produced in 0.5 M KOH (sample no. 5) was more thermally stable over the entire investigated temperature range. However, the most homogeneous material was sample no. 6, obtained in a 1.0 M alkali solution, which also fully agrees with the data of electron microscopy. The residual mass of samples no. 5 and 6 was 59 and 54 % of the initial mass, respectively.

The TG curves of the products of electrochemical exfoliation of graphite in alkaline media at 70 °C (Fig. 11) were relatively uniformly decreasing lines. This may indicate a high intensity of the electrochemical process, which contributes to the production of materials that are more homogeneous in their composition. The residual mass of samples nos. 7-9 varied in the range of 48-55 %.

120 100 80

G 60 ■

40 20 0

6 - 5

" 4 M S

[ 3 ^ S

h 2 j m

h 1 ° 0 -1

120 100 80

—x

O

i 60

40 20 0

500

Temperature, ^

(a)

1000

500

Temperature, °C

(b)

Fig. 9. TG/DSC data of nanographite obtained at 30 °C using an electrolyte with a concentration of 0.1 (a) and 0.5 M (b) M KOH solutions

7 6 5

g

f- 4 S £

3 E

2 C,

- 2 m O

1 0 -1

1000

Fig. 10. TG curves of the MGECM electrochemical exfoliation products at 50 °C in 0.1 (1), 0.5 (2) and 1.0 (3) M KOH solutions

Fig. 11. TG curves of the MGECM electrochemical exfoliation products at 70 ° C in 0.1 (1), 0.5 (2) and 1.0 (3) M KOH solutions

0

0

As mentioned earlier, based on the analysis of electron microscopy data, the most structurally pure samples of materials were produced when using expanded graphite foil as the initial graphite material. According to thermogravimetric data, samples nos. 10 and 11 were characterized by a much higher thermal stability (Fig. 12) than the products of electrochemical exfoliation of the MGECM. In the temperature range up to 900 °C, the total weight loss of the samples obtained in alkaline and acidic electrolytes was 7 and 17 %, respectively. At the same time, the use of sulfuric acid as an electrolyte contributed to the formation of a slightly more defective product, as evidenced by the presence of an additional section on the TG curve in the temperature range of 723-783 °C.

The presented data reflect the dependence of the characteristics of the products of electrochemical exfoliation of graphite on the operating parameters,

properties of the starting material of the electrodes, and the type and concentration of the electrolyte. This opens up possibilities for monitoring the functionalization of nanographite and the

Temperature, °C

Fig. 12. TG-curves of the TEG foil electrochemical exfoliation products in solutions of KOH (1) and H2SO4 (2)

defectiveness of its layers. Ultimately, with different versions of the electrochemical process, materials with desired properties can be obtained for use as the main components or modifying additives of nanocomposites. Nanographites with a high degree of defectiveness, even containing potassium impurities, can be used as an additive to liquid lubricants. The presence of oxygen-containing functional groups contributes to the adaptation of carbon nanostructures to polar, for example, epoxy, polymer matrices and an increase in the mechanical properties of the produced composites and their resistance to thermal and moisture aging. Defect-free nanographites are suitable for use in electrically conductive composites and composites based on non-polar matrices. They can also be recommended as the main components of electrodes for sensor systems.

4. Conclusions

As part of this study, we analyzed the data of scanning electron microscopy, energy dispersive spectroscopy, and thermogravimetry of the products of electrochemical exfoliation of graphite obtained by varying the temperature conditions, the type and concentration of the electrolyte and the electrode material. Samples obtained from spent graphite (MGECM) contain a large amount of impurities in the form of intercalated potassium ions, functional groups, and an amorphous phase. Products characterized by a more ordered structure and homogeneity were obtained using Graflex thermally expanded graphite foil as a starting material. It was found that an increase in the concentration of an alkaline electrolyte promotes the intensification of the process of graphite exfoliation during the electrochemical process. Replacing the alkaline electrolyte with sulfuric acid contributes to the formation of a product with a large number of defects.

6. Funding

This study was supported by the grant from the Russian Foundation for Basic Research (Project no. 18-29-19 150 MK).

7. Acknowledgements

The authors are thankful to Rui Rocha and CEMUP "Centrode Materiais da Universidade do Porto" for the SEM work.

8. Conflict of interests

The authors declare no conflict of interest.

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Информация об авторах / Information about the authors

Хан Юлиан Александрович, аспирант, ФГБОУ ВО «Тамбовский государственный технический университет» (ФГБОУ ВО «ТГТУ»), Тамбов, Российская Федерация; ORCID 0000-0002-1813-5689; e-mail: khantermail@gmail. com

Дьячкова Татьяна Петровна, доктор химических наук, профессор, ФГБОУ ВО «ТГТУ», Тамбов, Российская Федерация; ORCID 0000-0002-48845171; e-mail: dyachkova_tp@mail.ru

Бакунин Евгений Сергеевич, кандидат технических наук, доцент, ФГБОУ ВО «ТГТУ», Тамбов, Российская Федерация; ORCID 0000-0003-48252525; e-mail: Jack1400@yandex.ru

Yulian A. Khan, Postgraduate, Tambov State Technical University (TSTU), Tambov, Russian Federation; ORCID 0000-0002-1813-5689; e-mail: khantermail@ gmail.com

Tatyana P. Dyachkova, D. Sc. (Chemistry), Professor, TSTU, Tambov, Russian Federation; ORCID 00000002-4884-5171; e-mail: dyachkova_tp@mail.ru

Evgeny S. Bakunin, Cand. Sc. (Engineering) Аssociate Professor, TSTU, Tambov, Russian Federation; ORCID 0000-0003-4825-2525; e-mail: Jack1400@yandex.ru

Образцова Елена Юрьевна, кандидат технических наук, доцент, ФГБОУ ВО «ТГТУ», Тамбов, Российская Федерация; ORCID 0000-0002-76280198; e-mail: nikii83@mail.ru

Рухов Артем Викторович, доктор технических наук, профессор, заведующий кафедрой «Химия и химические технологии», ФГБОУ ВО «ТГТУ», Тамбов, Российская Федерация; ORCID 0000-00019194-8099; e-mail: artem1@inbox.ru

Морайш Симона Баррейра, кандидат химических наук, доцент, старший научный сотрудник, Политехнический Институт Порту, Порту, Португалия; ORCID 0000-0001-6433-5801; e-mail: sbm@isep.ipp.pt

Elena Yu. Obraztsova, Cand. Sc. (Engineering) Аssociate Professor, TSTU, Tambov, Russian Federation; ORCID 0000-0002-7628-0198; e-mail: nikif83@mail.ru

Artyom V. Rukhov, D. Sc. (Engineering), Professor, TSTU, Head of the Department "Chemistry and Chemical Technologies", Tambov, Russian Federation; ORCID 0000-0001-9194-8099; e-mail: artem1@inbox.ru

Simone Barreira Morais, PhD in Chemical Engineering, Associate Professor, Senior Researcher, Polytechnic Institute of Porto, Porto, Portugal; ORCID 0000-0001-6433-5801; e-mail: sbm@isep.ipp.pt

Received 13 September 2021; Accepted 18 November 2021; Published 28 December 2021

© Ф

Copyright: © Khan YuA, Dyachkova TP, Bakimin ES, Obraztsova EYu, Rukhov AV, Morais S, 2021. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.Org/licenses/by/4.0/).

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